Power Fist 9151051 Manual de usuario

V1.0 9151051

Please read and understand all instructions before use. Retain this manual for

future reference.

SPECIFICATIONS

Size 1/4 in. x 100 foot (30.5 m)

Pressure Rating 300 PSI

Connection Type 9/16-18 in.

Materials Steel

Hose Grade T

Colour/Finish Grey

INTRODUCTION

The spring-driven, auto-retracting hose reel comes with 100 foot (30.5 m) of

grade T, 1/4 in. twin hose.

SAFETY

WARNING! Read and understand all instructions before using this tool.

The operator must follow basic precautions to reduce the risk of

personal injury and/or damage to the equipment.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or death

if certain instructions are not followed.

DANGER! This notice indicates an immediate and specic hazard that will result in

severe personal injury or death if the proper precautions are not taken.

WARNING! This notice indicates a specic hazard or unsafe practice that could result in

a serious injury if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result in

minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specic hazard or unsafe practice will result in

equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

2. Keep anyone not wearing the appropriate safety equipment away from

the work area.

9151051 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL V1.0

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3. Store unused tools properly in a dry, safe and secure location to prevent

rust, damage or misuse.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the

Canadian Standards Association (CSA) or American National Standards

Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear protective clothing and gloves designed for the work environment,

materials and tools.

a. Do not wear gloves when operating a tool that can snag the material

and pull the hand into the tool.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the inuence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Avoid unintentional starts. Be sure that the regulator/throttle switch is in

the neutral or OFF position when not in use and before connecting it to

any air source.

SPECIFIC SAFETY

DANGER! DO NOT open the reel case. Do not attempt to disassemble the

main spring assembly. A spring that is under high tension can cause

serious personal injury or death when released. Have the tool repaired

by a certied technician.

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suer serious personal injury.

V1.0 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL 9151051

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1. Use the correct tool for the job. This tool was designed for a specic

function. Do not modify or alter this tool or use it for an unintended

purpose.

2. Do not use the tool if any parts are damage broken or misplaced. Repair or

replace the parts.

a. A qualied technician is required to replace or repair the reel’s

internal mechanism.

3. Ensure that reel is properly installed before connecting input and output

hoses.

4. Before connecting the reel to the supply line, ensure that the pressure

does not exceed the maximum working pressure rating of the reel.

a. Keep the acetylene gas pressure level to 15 PSI or less.

5. Always install reverse ow check valves and ashback arrestors on the

torch and regulators.

6. Remove system pressure immediately if a leak occurs in the hoses or reel,

or if the reel ceases to wind and unwind.

a. Follow proper shut-down steps to avoid a ashback.

7. Do not abruptly jerk on the hoses, as this can damage the hoses or locking

mechanism.

8. Exercise care when handling the retractable reel during normal operation.

The reel has rotating drum powered by a spring under tension. Do not

allow the welding hoses to retract without restraining the recoil speed.

Never let go of the welding hoses when rewinding.

9. Follow the manufacturer instructions for the gas cylinder during set-up

and operation.

10. Turn OFF the valve and discharge any remaining gas after each use or

before adjusting the tool.

GAS HOSE PRECAUTIONS

1. Inspect the tool's gas hoses for cracks, fraying or other faults before each

use. Discontinue use if the gas hose is damaged or hissing is heard from

the gas hoses or couplers. Replace the defective gas hose.

2. Do not allow people, mobile equipment or vehicles to pass over the

unprotected gas hoses. Position the gas hoses away from high trac

areas, in a reinforced conduit or place planks on both sides of the gas

hose to create a protective trench.

9151051 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL V1.0

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3. Prevent damage to the gas hoses by observing the following:

a. Keep the gas hoses behind the tool and out of the tool's work path.

b. Keep the gas hoses away from heat, oil, sharp edges or moving parts.

c. Do not wrap the gas hoses around the tool as sharp edges may

pierce or crack the gas hoses. Gently coil the hoses and either hang

on a hook or fasten with a device to keep hoses together when

storing.

4. Use the correct grade of welding hoses with the gas tanks.

a. Only use a grade T welding hose (red) with acetylene.

b. Only use a grade T welding hose (green) with oxygen.

c. Install regulators on both grade T hoses.

5. Install an in-line shuto valve or regulator to allow immediate control over

the gas supply in an emergency, even if a hose is ruptured.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace

the missing part before operating. Failure to do so could result in a

malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

CONTENTS

Make sure that all items in the contents are included.

• Retractable Oxy-Fuel Twin Welding Hose Reel

• 3 foot lead hose

IDENTIFICATION KEY

The diagram below is a general representation of the retractable oxy-fuel

twin welding hose reel. Your tool may have a dierent conguration, but the

components and functions are the same.

V1.0 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL 9151051

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FIGURE 1.

ASSEMBLY & INSTALLATION

1. Select an indoor wall or ceiling location. The mounting location must have

solid construction. Drywall will not hold the reel in place.

2. Determine where you want to attach the xed plate to the oor, wall or

ceiling.

• You may install the hose reel on a vehicle. Consult a mechanic or

technician with the appropriate knowledge on the best set-up for

your vehicle.

3. Decide which direction you want the hose to leave the reel. You may need

to rotate the guide arm's position on the xed bottom plate.

a. Pull out several lengths of hose until you hear a click. The reel latch

is locked in place.

b. Remove the bolts and nuts holding the guide arm to the xed bottom

plate.

c. Rotate the guide arm until the hose guide opening is facing the

chosen direction.

9151051 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL V1.0

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d. Insert the bolts through the guide arm and xed bottom plates.

Secure with the nuts.

4. Turn the reel drum by hand until the rewind spring is tight and the drum

has latched. Secure the drum in its latched position.

5. Mounting on a wall or ceiling.

a. Locate a wall or ceiling beam (use a stud

nder, if needed) and using the mounting

bracket as a template, mark the holes so they

are centered on the beam.

b. Drive two cement or wood screws into the

marks for the open bolt holes on the xed

bottom plate. Leave enough of a gap between

the screw heads and the wall or ceiling to

slide the plate into place.

c. Slide the mounting bracket onto the screws. Finish tightening the

screws to hold the reel in place.

d. Drive the two front cement or wood screws into the front marks

through the bolt holes until the bottom plate will not move.

6. Release the drum latch carefully and control the welding hoses so that

they wind onto the reel evenly.

7. Adjust the bumper to the suitable position when required.

a. Loosen the screw holding both halves of the bumper enough to slide

the bumper.

b. Pull out the welding hoses until enough is hanging out. Slide the

bumper to the desired location.

c. Pull the welding hoses out to unlatch the drum and allow the hoses

to retract to the bumper.

OPERATION

NOTICE! Do not allow the hoses to retract without controlling the recoil

speed. Do not let go of the hoses when rewinding.

1. Slowly pull the outlet hoses out of the reel to avoid jarring them.

• Stop pulling the hoses out when both hose’s back mark appears.

Pulling beyond that point can damage the hoses and mechanism.

FIGURE 2.

V1.0 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL 9151051

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2. Introduce slack into the hoses and the reel will latch.

3. Pull the hoses again and the reel will unlatch. Guide the hoses back into

the reel by hand until the bumper rests against the reel.

4. Periodically check the hoses condition for wear or damage. Check the

swivel body for leakage. Replace any worn, damaged or leaking parts.

CARE & MAINTENANCE

DANGER! DO NOT open the reel case. Do not attempt to disassemble the

main spring assembly. A spring that is under high tension can cause

serious personal injury or death when released. Have the tool repaired

by a certied technician.

1. Maintain the tool with care. A tool in good condition is ecient, easier to

control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Only use accessories intended for use with this tool. Follow instructions

for changing accessories.

4. Keep the tool handles or gripping surfaces clean and dry.

5. Maintain the tool’s labels and name plates. These carry important

information. If unreadable or missing, contact Princess Auto Ltd. for

replacements.

6. Lubricate o-ring seals with an oxygen-compatible product such as silicone.

7. Do not use oil or grease in the gas hose connections. They are ammable

and may burn in the presence of pure oxygen.

WARNING! Only qualied service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

ADJUSTING THE SPRING TENSION

NOTICE! Do not exceed the winding mechanism's spring capacity when

increasing the spring tension. An overtensioned spring will cause

damage to the mechanism.

1. Pull 6 to 8 ft (1.82 to 2.43 m) of welding hoses out of the reel and allow

the drum to latch.

2. Remove the welding hose bumper. Pull the welding hoses through the

guide rollers.

9151051 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL V1.0

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3. Adjust the spring tension by winding or unwinding the welding hoses.

a. To increase spring tension, wind the loose welding hoses around the

drum for one revolution.

b. To decrease spring tension, unwind the spooled welding hoses from

the drum for one revolution.

4. Reinsert the welding hoses through the guide rollers and reinstall the

welding hose bumper at the desired distance.

5. Unlatch the drum and check the spring tension.

6. Repeat steps 1 to 5 until the desired tension is achieved.

HOSE REPLACEMENT

Replace a welding hose when it leaks or is damaged.

1. Make sure the valves on the pressurized tanks and the welding hose

regulators are closed. The welding hoses should have not gas in it.

2. Remove the bumper and push the hoses through the guide arm opening.

3. Remove the bolts and nuts holding the guide arm to the mounting

bracket. Set the guide arm and hardware aside.

4. Pull the welding hoses out until it reaches the nal latched position.

5. Loosen the hose nut connecting each welding hose to the valve body. Pull

each hose out of the drum wall opening and o the drum. Remove the

protective spring from each hose.

6. Reattach the guide arm. Make sure it is in the same position.

7. Thread the hoses through the guide arm opening and pull several feet of

each welding hose over the drum.

8. Slide a protective spring onto each hose.

9. Clean the valve body threads of all sealant residue. Apply new thread

sealant. Make sure to use an oxygen compatible sealant on the outlet's

threads.

10. Screw a hose nut onto the valve body's threaded outlet. Make sure the

green hose attaches to the oxygen outlet and the red hose attaches to the

acetylene outlet. Tighten both nuts with a wrench.

11. Adjust the protective springs to sit in the drum's side opening to protect

the hoses. Pull the slack welding hoses through the springs.

12. Carefully and slowly release the drum by gently pulling then releasing the

locking ratchet. Then slowly allow the dual hose to retract onto the reel.

V1.0 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL 9151051

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Stop the rewinding with several feet of welding hose hanging from the

reel.

13. Reinstall the bumper on the hoses where you wish it to stop.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualied technician

service the tool.

Problem(s) Possible Cause(s) Suggested Solution(s)

Extension welding

hose will not fully

retract.

Retraction mechanism

jammed or damaged.

Call an authorized technician for service

to x the reel’s internal spring.

Welding hose does

not retract at all.

Spring lost tension or is

broken.

Have a qualied technician replace

spring canister.

Reel refuses to

latch.

1. Locking cam is worn

or broken.

2. Improper operation of

reel.

1. Have a qualied technician replace

spring canister.

2. Pull out hoses again and listen for

four clicks. Hose will now rewind

automatically.

Reel retracts

too fast.

Reel tension is wrong. Decrease spring tension. Refer to

Adjusting Spring Tension.

Fluid leaks from

swivel.

Swivel seals are damaged

or worn.

Authorized technician must replace

swivel seals.

9151051 RETRACTABLE OXY-FUEL TWIN WELDING HOSE REEL V1.0

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