Power Fist 9081415 Manual de usuario

V1.0 9081415

Please read and understand all instructions before use. Retain this manual for

future reference.

9081415 Multi-Function Bench-Top Swager V1.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Cable Size 1/16, 5/64, 3/32, 7/64, 1/8, 5/32, 3/16 AWG

Max. Jaw Opening 3/16 in.

Overall Length 21 in.

Jaw Type Crimping

Jaw Length 7-1/2 in.

Jaw Width 3-1/4 in.

Jaw Thickness 1-3/4 in.

Blade Material CRV steel

Handle Type Tube

Handle Material Q235 steel

Handle Colour Blue

Handle Length 20-3/16 in.

Handle Finish Powder coated

Cutting Edge Chrome-vanadium steel blade

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or

death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that

will result in severe personal injury or death if the proper

precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that

may result in minor or moderate injury if proper practices are

not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice

will result in equipment or property damage, but not

personal injury.

V1.0 Multi-Function Bench-Top Swager 9081415

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INTRODUCTION

The multi-function bench-top swager can cut a wire rope with the built-in

wire cutter, crimp sleeves (ferrules) and cable stops between 1/16 and 3/16

in. in diameter.

Swaging is associated with creating a taper in a metal sleeve, while

crimping is a more general term for compressing a sleeve equally along its

length.

SAFETY

WARNING! Read and understand all instructions before using this tool.

The operator must follow basic precautions to reduce the risk of

personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection

and maintenance instructions.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

2. Keep anyone not wearing the appropriate safety equipment away from

the work area.

3. Store unused tools properly in a safe and dry location to prevent rust

or damage. Lock tools away and keep out of the reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the

Canadian Standards Association (CSA) or American National Standards

Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety

googles, as the work can create chips, abrasive or particulate matter.

3. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

4. Wear protective clothing designed for the work environment and tool.

9081415 Multi-Function Bench-Top Swager V1.0

4 For technical questions call 1-800-665-8685

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific

function. Do not modify or alter this tool or use it for an

unintended purpose.

2. Do not use the tool if any parts are damage broken or misplaced.

Repair or replace the parts.

3. Do not create swags for overhead use. If the swag fails, falling items

could cause an injury to yourself or a bystander.

4. Keep your limbs and body away from any pinch or shearing points

while using the swager. Failure to do so may result in an injury.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a

malfunction and personal injury.

Remove the parts and accessories from the

packaging and inspect for damage.

IDENTIFICATION KEY

A Stop Screw

B Handle

C Wire Cutter

D Swager Head

Fig.

V1.0 Multi-Function Bench-Top Swager 9081415

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ASSEMBLY & INSTALLATION

The bench-top swager is pre-assembled.

You can adjust the closed position of the swagger head’s jaws by turning the

stop screw (A). The jaws should just touch to avoid damaging the tool.

MOUNT THE SWAGER ON A WOOD WORKBENCH

The hardware to mount the tool is not included.

1. Clean the work area where the tool will be mounted.

2. Position the swager. Check that it is level and there are no obstructions

around it.

3. Slide a flat washer over a 1/4 in. diameter wood screw that is long enough

to penetrate the benchtop at least a 1/2 in. Insert the screw through a

corner hole in the base and secure the base to the bench top.

4. Repeat with three more screws at the other corners. Insert screws on

either side. Tighten all screws until the gap between the swager’s base

and the bench top is 1/8 in.

OPERATION

The swager compresses a sleeve around two wire ropes to create a secure

connection. The sleeve material fills in any gaps in the wire rope windings,

creating a secure connection that won’t slip. You can create a loop from a

single wire rope or join two wire rope ends together in a lap splice.

Crimping must only be done on the bare wire. Remove any coating such as

plastic or vinyl from area being cut or crimped.

SLEEVES AND CABLE STOPS

Sleeve sizes match the wire rope’s diameter. A mismatched sleeve either

won’t allow the wire rope through the holes or the sleeve will be too large

and won’t safely secure the ropes when compressed.

Sleeves are available in hourglass (double barrel) or oval shapes.

Hourglass sleeves have a distinct figure-8 appearance. Each hole is slightly

wider than the wire rope diameter.

Oval sleeves have one large opening that accommodate both wire rope

lengths. Often these are used to create a wire loop and can substitute for a

cable stop when properly crimped.

A cable stop is attached to the tag end of a wire rope. It acts as a back-up

method to prevent the wire rope from sliding through the crimped sleeve in

the event of a sleeve failure. It also prevents a wire rope end from fraying.

9081415 Multi-Function Bench-Top Swager V1.0

6 For technical questions call 1-800-665-8685

SLEEVE AND CABLE STOP COMPOSITION

Sleeves and cable stops are available in different metals: aluminum,

stainless steel, copper and copper coated with zinc or tin.

Steel wire ropes may be secured with any sleeve and cable stop made from

these materials, but aluminum is easy to work with and the most

economical choice.

Stainless steel wire rope can use any metal except aluminum. Aluminum

reacts and corrode when touching stainless steel, making aluminum sleeves

unsafe over time.

CUTTING THE WIRE ROPE

1. Measure the wire rope and mark where you wish to cut it. The wire

rope cannot exceed a maximum diameter of 3/16 in. (5 mm).

2. Lift the handle (B) to open the wire cutter (C).

3. Place the marked wire in the spot where the wire cutter blades will

cross each other.

4. Hold the wire in place and pull the handle down until the wire rope is

trapped.

5. Apply pressure with one or both hands to the handle until the wire

cutter slices the wire rope in two.

SWAGING AND CRIMPING

The swaging tool’s jaws have five openings to fit the sleeves or cable stops.

The smallest opening accommodates a 1/16 in. sleeve. The largest opening can

handle a 3/16 in. sleeve.

As the sleeve size increases, so does its length. This requires more crimps

along the length to safely secure the wire rope. It also increases the safe

working load.

Consult Table 1 to determine the number of crimps required.

Position

Wire Rope Diameter

Crimps per sleeve

Safe Working Load

1 1/16 in. 1.5 mm 1 96 lb

2 3/32 in. 2.5 mm 2 184 lb

3 1/8 in. 3.17 mm 3 340 lb

4 5/32 in. 4.0 mm 3 520 lb

5 3/16 in. 5.0 mm 3 850 lb

Table 1

V1.0 Multi-Function Bench-Top Swager 9081415

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CRIMPING A SLEEVE

1. Cut the wire rope to create a clean end. This is optional.

2. Thread the wire rope’s tag end through a sleeve opening.

a. Create a loop by threading the tag end back through the second

opening.

b. Create a lap splice by threading the tag end of another wire rope

through the second opening. Use two sleeves to create a lap splice

and space the sleeves two wire rope diameters apart.

c. All tag ends should extend past the sleeve a length that is at least

double the wire rope’s diameter (Fig. 4).

3. Crimp cable stops onto the wire rope’s tag ends before crimping the

sleeve, as the double wire may interfere with the tool’s ability to crimp.

Use the same method as you would for the sleeves, using the

appropriate opening. Adding a cable stop is optional.

4. Place the sleeve in the appropriate diameter opening

in the swager jaws. Keep in mind how many crimps

are required.

Make sure the sleeve is vertical and sitting in the

jaw opening (Fig. 2). Any other orientation is wrong

and will result in an unsafe crimp (Fig. 3).

5. Pull the handle down until the opening in the jaw

holds the sleeve firmly in place. Pull the handle

down the rest of the way to create the crimp.

6. Raise the handle and move the sleeve over for the

next crimp. Leave space between the crimps

(Fig. 4). Continue crimping until you have the

required number of crimps.

7. Test each crimp with a swage gauge. Insert

the crimped section into the gauge until it

reaches the correct size (1/16, 3/32, etc.). Rotate the gauge around the

sleeve. The crimp is good if it can freely move. An oval or malformed

crimp will catch the sides and stop the gauge. Re-crimp that section,

then retest all sleeve crimps again.

Fig.

Fig. 3

Fig. 4

9081415 Multi-Function Bench-Top Swager V1.0

8 For technical questions call 1-800-665-8685

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier

to control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Follow instructions for lubricating and changing accessories.

4. Only use accessories intended for use with this tool.

5. Keep the tool clean, dry and free from oil/grease at all times.

6. Maintain the tool’s labels and name plates. These carry important

information. If unreadable or missing, contact Princess Auto Ltd.

for replacements.

WARNING! Only qualified service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

LUBRICATION

Inspect and lubricate the tool when required. Only use light oil to lubricate

the tool. Other lubricants may not be suitable and could damage the tool or

cause a malfunction during use.

When not in use for an extended period, apply a thin coat of lubricant to the

steel parts to avoid rust. Remove the lubricant before using the tool again.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualified technician

service the tool.

V1.0 Multi-Function Bench-Top Swager 9081415

Visit www.princessauto.com for more information 9

9081415 Multi-Function Bench-Top Swager V1.0

10 For technical questions call 1-800-665-8685

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