Parker Series DFplus Manual de usuario

Bulletin HY11-5715-687/UK

Proportional Directional

Control Valve

Operation Manual

Series DFplus

Design > 30

Parker Hanniﬁn

Manufacturing Germany GmbH & Co. KG

Hydraulic Controls Division Europe

Gutenbergstr. 38

41564 Kaarst, Germany

Tel.: (+49) 181 99 44 43 0

E-mail: valveshcd@parker.com

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

Offer of Sale

Please contact your Parker representation for a detailed ”Offer of Sale”.

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED

HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY

DAMAGE.

This document and other information from Parker-Hanniﬁn Corporation, its subsidiaries and

authorized distributors provide product or system options for further investigation by users having

technical expertise.

The user, through its own analysis and testing, is solely responsible for making the ﬁnal selection

of the system and components and assuring that all performance, endurance, maintenance,

safety and warning requirements of the application are met. The user must analyze all aspects

of the application, follow applicable industry standards, and follow the information concerning

the product in the current product catalog and in any other materials provided from Parker or its

subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors provide component or

system options based upon data or speciﬁcations provided by the user, the user is responsible for

determining that such data and speciﬁcations are suitable and sufﬁcient for all applications and

reasonably foreseeable uses of the components or systems.

WARNING — USER RESPONSIBILITY

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

Contents Page

1. Introduction 4

Ordering Code D*FE 4

Ordering Code D*FP 5

Ordering Code D30FP 6

Name Plate 7

Characteristics of Valve Driver 7

Block Diagram of Onboard Electronics 7

Technical Data 8

2. Safety Instructions 9

Symbols 9

Service 9

3. Important Details 9

Intended Usage 9

Common Instructions 9

Liability 9

Storage 9

4. Mounting / Installation 10

Scope of Supply 10

Mounting 10

Limits of Use 10

Pressure Fluids 10

Electrical Connection 11

5. Operating Instructions 15

Spool Position at Power Down/Center Position 15

ProPxD parameterizing software 15

Filter 20

Flushing 20

6. Trouble Shooting 21

7. Accessories / Spare Parts 21

Accessories 21

Spare Parts 21

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

1. Introduction

D*FE

Ordering Code

Nominal

size

Direct.

control

valve

Spool-

type

(see

catalogue)

Command-

signal

Y-port

(plugged) 1)

Seal Design

series

(not re-

quired for

ordering)

Spool

position

on power

down

Elec-

tronics

option

Code Signal Function

B+/- 10 V 0...+10 V -> P-A

E +/- 20 mA 0...+20 mA -> P-A

K+/- 10 V 0...+10 V -> P-B

S 4...20 mA 12...20 mA -> P-A

D F E C 9 3

Spool/

body

design

Code Seal

N NBR

V FPM

H for HFC ﬂuid

Code Size

1 NG06 / CETOP 03

3 NG010 / CETOP 05

Code Spool position on

power down

1) Needs to be removed at tank pressure >35 bar.

Code Connection

0 6 + PE

5 11 + PE

7 6 + PE + Enable

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

Code Spool position on

power down Code Spool position on

power down

A 3) H 5) 6)

a0b

B 3) J 5) 6)

a0b

C 4)

D*FP

Ordering Code

Nominal

size

Direct.

control

valve

Spool-

type

(see

catalogue)

Command-

signal

Y-port

(plugged) 2)

Seal Design

series

(not

required for

ordering)

Spool

position

on power

down 1)

Code Nominal size

1 NG06 / CETOP 03

3 NG10 / CETOP 05

Code Connection

0 6 + PE

5 11 + PE

7 6 + PE + Enable

Code Signal Function

B+/- 10 V 0...+10 V -> P-A

E +/- 20 mA 0...+20 mA -> P-A

K+/- 10 V 0...+10 V -> P-B

S 4...20 mA 12...20 mA -> P-A

D F P 9 0

Spool/

sleeve

design

Code Seal

N NBR

V FPM

H for HFC ﬂuid

1) On power down the spool moves in a deﬁned position.

This cannot be guaranteed in case of single ﬂow path on the control edge A – T resp.

B – T with pressure drops above 120 bar or contamination in the hydraulic ﬂuid.

2) Needs to be removed at tank pressure >35 bar.

3) Approx. 10 % opening, only zero lapped spools and underlap spools.

4) Only for overlapped spools.

5) Not for ﬂow code M (40 l/min).

6) Only D1FP

Elec-

tronics

option

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

Code Spool position on

power down

A 1)

B 1)

C 2)

D30FP

Ordering Code

Nominal

size

NG10 /

CETOP 05

Direct.

control

valve

Spool-

type

(see

catalogue)

Command-

signal

SealSpool

position

on power

down

D 30 F P 3

Code Inlet Drain

1 3) internal external

4 internal internal

Pilot con-

nection

Design

series

(not re-

quired for

ordering)

Spool/

body

design

Code Seal

N NBR

V FPM

H for HFC ﬂuid

1) Approx. 10 % opening, only zerolapped spools.

2) Only for overlapped spools.

3) For tank pressure >35 bar.

Code Signal Function

B+/- 10 V 0...+10 V -> P-A

E +/- 20 mA 0...+20 mA -> P-A

K+/- 10 V 0...+10 V -> P-B

S 4...20 mA 12...20 mA -> P-A

Elec-

tronics

option

Code Connection

0 6 + PE

5 11 + PE

7 6 + PE + Enable

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

µC

Parametrizing

interface

Command

Diagnostic

spool stroke

Supply

Voltage

0...±10 V

22...30 V=

Reference1)

0...±10 V

4...20 mA

0...±20 mA

B, K:

Reference

µC

Parametrizing

interface

0...±10 V

22...30 V=

Command

Diagnostic

spool stroke

Supply

Voltage

+5...30 V=

Enable

Reference1)

0...±10 V

4...20 mA

0...±20 mA

B, K:

Reference

Characteristics of Valve Driver

The integral electronic driver combines all func-

tions for optimal operation of the valve. Thanks

to its excellent dynamic the valve is deployable

within closed loop control applications. The most

important features are:

• high dynamic actuator with specially designed

electronic driver

• closed loop controlled spool position

• constant current actuator control with overcur-

rent shutoff

• excellent properties for response sensitivity and

temperature drift

• differential input stage with various command

signal options

• diagnostic output for spool stroke / overcurrent

state

• meets relevant European EMC-standards

Name Plate Block Diagram of Onboard Electronics

Code 0 (6+PE)

Code 5 (11+PE)

Code 7 (6+PE with enable)

hydr. spool symbol

order code

nominal pressure

µC

Parametrizing

interface

0...±10 V

22...30 V=

+5...30 V=

Command

Diagnostic

spool stroke

Supply

Voltage

Enable

0...±10 V

4...20 mA

0...±20 mA

B, K:

Reference1)

1) Do not connect with supply voltage zero.

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

Technical Data

General

Model Proportional directional control valve, direct operated (D*FE, D*FP),

pilot operated (D30FP)

Drive VCD®-actuator

Mounting interface NG06 (CETOP 03) / NG10 (CETOP 05)

Installation position D*FE, D*FP: unrestricted; D30FP: horizontal mounting preferred

(other mounting positions after consultation)

Sensitivity [%] < 0.03

Hysteresis [%] < 0.05 (D*FE: <0.1)

Temp. drift of center postion [%/K] < 0.025

Ambient temperature [°C] -20...+50

Vibration resistance [G] 10 Sinus 5...2000 Hz acc. IEC 68-2-6

30 Random noise 20...2000 Hz acc. IEC 68-2-36

15 Shock acc. IEC 68-2-27

Weight [kg] NG06: 3.6 / NG10: 6.5

Hydraulic

Fluid Hydraulic oil according to DIN 51524 ... 535, other on request

Fluid temperature [°C] -20...+60 (NBR: -25...+60)

Viscosity permitted [cSt]/

recommended [cSt]/

[mm2/s]

20...400

30...80

Filtration ISO 4406 (1999); 18/16/13

Operating pressure max. [bar] 350 for ports P, A, B / max. 35 for port T at internal drain,

250 (D1FE, D1FP: 350) at external drain / port Y max. 35 1)

Electrical

Duty ratio [%] 100

Protection class

IP65 in accordance with EN 60529 (with correctly mounted plug-in connector)

Supply voltage / ripple [V] 22...30, electric shut-off < 19, ripple < 5 % eff., surge free

Current consumption max. [A] 3.5

Pre-fusing [A] 4.0 A medium lag

Input signal Code B, (K) voltage

Impedance

[V]

kOhm]

+10...0...-10, ripple < 0.01 % eff., surge free, 0...+10 V P–>A (P–>B)

100

Code E voltage

Impedance

[mA]

[Ohm]

+20...0...-20, ripple < 0.01 % eff., surge free, 0...+20 mA P–>A

< 250

Code S current

Impedance

[mA]

[Ohm]

4...12...20, ripple < 0.01 % eff., surge free, 12...20 mA P–>A

< 250

< 3.6 mA = enable off, > 3.8 mA = enable on acc. NAMUR NE43

Input capacitance typ. [nF] 1

Differential input voltage max.

Code 0

Code 5

Code 7

[V]

30 for terminal D and E against PE (terminal G)

11 for terminal D and E against 0V (terminal B)

30 for terminal 4 and 5 against PE (terminal W)

11 for terminal 4 and 5 against 0V (terminal 2)

30 for terminal D and E against PE (terminal G)

Enable signal Code 5/7 [V] 5...30, Ri = > 8 kOhm

Diagnostic signal [V] +10...0...-10 / +12.5 error detection, rated max. 5 mA

EMC EN 61000-6-2, EN 61000-6-4

Electrical connection

Code 0/7

Code 5

6 + PE acc. EN 175201-804

11 + PE acc. EN 175201-804

Wiring min. Code 0/7

Code 5

[mm²]

7 x 1.0 (AWG16) overall braid shield

8 x 1.0 (AWG16) overall braid shield

Wiring length max. [m] 50

1) For applications with pT>35 bar (max 350 bar) the Y-port has to be connected and the plug in the Y-port has to be

removed.

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

2. Safety Instructions

Please read the operation manual before installa-

tion, start-up, service, repair or stocking! Disregard

may result in damaging the valve or incorporated

system parts.

Symbols

This manual uses symbols which have to be fol-

lowed accordingly:

Instructions with regard to the warranty

Instructions with regard to possible dam-

aging of the valve or linked system com-

ponents

Helpful additional instructions

Service

Workings in the area of installation, commissioning,

maintenance and repair of the valve may only be

allowed by qualiﬁed personnel.These are persons

which have, because of education, experience and

instruction, sufﬁcient knowledge on relevant direc-

tives and approved technical rules.

3. Important Details

Intended Usage

This operation manual is valid for proportional

directional control valves DFplus series. Any dif-

ferent or unintended usage is to be considered

as not intended. The manufacturer is not liable for

warranty claims resulting from this.

Common Instructions

Parker reserves the right for technical modiﬁcations

of the described product. Illustrations and drawings

within this manual are simpliﬁed representations.

Due to improvement or modiﬁcation of the product

the illustrations might not match precisely with the

described valve. The technical speciﬁcations and

dimensions are not binding. No claims can be

derived of it. Copyrights are reserved.

Liability

Parker does not assume liability for damage due

to the following failures:

• incorrect mounting / installation

• improper handling

• lack of maintenance

• unintended usage

Do not disassemble the valve! In case of

suspicion for a defect please contact Parker.

Storage

In case of temporary storage the valve must be

protected against contamination, atmospheric ex-

posure and mechanical damages. Each valve has

been factory tested with hydraulic oil, resulting in

protection of the internal parts against corrosion.Yet

this protection is only ensured under the following

conditions:

Outdoor storage or within sea and tropical

climate will lead to corrosion and might disable

the valve!

Storage

period Storage requirements

12 months constant humidity < 60 % as well

as constant temperature < 25 °C

6 months varying humidity as well as

varying temperature < 35 °C

Prop. Directional Control Valve

Series DFplusOperation Manual

Parker Hanniﬁn Corporation

Hydraulic Controls Division

D_F_30 5715-687 UK.indd CM 03.08.17

4. Mounting / Installation

Scope of Supply

Please check immediately after receiving the valve,

if the content is matching with the speciﬁed scope

of supply. The delivery includes:

• valve

• operation manual

The central connector has to be ordered separately

and is not included in the delivery.

Please check the delivery immediately after

receiving the shipment for apparent dam-

ages due to shipping. Report shipment

losses at once to the carrier and the supplier!

Mounting

• Compare valve type (located on the name plate)

with bill of materials respectively circuit diagram.

• The valve may be mounted ﬁx or movable in

any direction.

• Check mounting surface for the valve. Uneve-

ness of 0.01 mm/100 mm, surface ﬁnish of 6.3

µm are tolerable values.

Keep valve mounting surface and work envi-

ronment clean!

• Remove protection plate from the valve mounting

surface

• Check the proper position of the valve ports and

the O-rings.

• Mounting bolts:

D1FE/D1FP: 4 pcs. M5x30

D3FP/D30FP: 4 pcs. M6x40

use property class ISO 4762-12.9

• Bolt kits:

D1FE/D1FP: BK375

D3FE/D3FP/D30FP: BK385

• Tighten the bolts crisscross with the following

torque values:

D1FE/D1FP: 7.6 Nm

D3FE/D3FP/D30FP: 13.2 Nm

Insufﬁcient condition of the valve mounting

surface might create malfunction!

Incorrect mounting resp. bolt torque may

result in abrupt leakage of pressure ﬂuid on

the valve ports.

Limits of Use

The valve may be operated within the determined

limits only. Please refer to the “technical data“ sec-

tion as well as to the “characteristic curves“ in the

Parker catalogue HY11-3500/UK“HydraulicValves

Industrial Standard”.

Follow the environmental conditions! Unal-

lowable temperatures, shock load, aggresive

chemicals exposure, radiation exposure, il-

legal electromagnetic emissions may result

in operating trouble and may lead to failure!

Follow the operating limits listed in the

“speciﬁcations“ table!

Pressure Fluids

The following rules applies for the operation with

various pressure ﬂuids:

This above information serves for orientation

and does not substitute user tests among the

particular operating conditions. In particular,

no liability for media compatibility may be

derived out of it.

Mineral oil: usable without restriction.

HFC: choose the right seal option.

For operation with the following pressure ﬂuids

please consult Parker:

For detailed information concerning pressure

ﬂuids note VDMA-document 24317 as well

as DIN 51524 & 51502.

Special gaskets may be available depending on

the utilized ﬂuid.

In case of doubt please consult Parker.

HFA oil-in-water emulsion

HFB water-in-oil emulsion

HFD unhydrous ﬂuids (Phosphor-Ester)

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