Omron SYSMAC C200H-TC Manual de usuario

Cat. No. W225-E1-3

Temperature Control Units

SYSMAC

C200H-TCjjj

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C200H-TCjjj

Temperature Control Units

Operation Manual

Revised March 2000

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Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator

and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed

the information provided with them. Failure to heed precautions can result in injury to people or dam-

age to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers

to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-

thing else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of

information.

Note Indicates

information of particular interest for ef

ficient and convenient operation

of the product.

1, 2, 3...

1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 1993

form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-

sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is

constantly striving to improve its high-quality products, the information contained in this manual is subject to change

without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no

responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-

tion contained in this publication.

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TABLE OF CONTENTS

vii

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 1

System Configuration and Features . . . . . . . . . . . . . . . . .

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2

Connections and Settings . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Wiring .................................................................

SECTION 3

Data Setting Console Operation . . . . . . . . . . . . . . . . . . . .

3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 Nomenclature and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 Parameter Displays and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4

PC Memory Allocation and Programming . . . . . . . . . . .

4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendices

A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B Sensor Temperature Measurement Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Heater Burnout Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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About this Manual:

This

manual describes the installation and operation of the C200H-TC

jjj

emperature Control Units

and

includes the sections described below

. Also briefly described is the basic operation and installation

the C200H-DSC01 Data Setting Console.

Please

read this manual carefully and be sure you understand the information provided before attempting

to install and operate a Temperature Control Unit or Data Setting Console.

Section 1

provides Temperature Control Unit features and describes its basic system configuration.

Section 2

provides information on the connections and settings of the Temperature Control Units.

Section

provides the basic operating procedures of the Data

Setting Console including parameter set

tings and displays.

Section

provides the C200H PC’

s memory allocation for the T

emperature Control Units. Basic program

ming procedures and examples are also provided.

Section 5

provides possible errors and error remedies.

The

four

Appendices

provide

references dealing with specifications, sensor temperature measurement

ranges, heater burnout detection, and dimensions.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read each

section

in its entirety and be sure you understand the information provided

in the section

and related sections before attempting any of the procedures or operations given.

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PRECAUTIONS

This section provides general precautions for using C200H Temperature Control Units and related devices.

The

information contained in this section is important for the safe and r

eliable application of the C200H T

emperature

Control

Units. Y

ou must r

ead

this section and understand the information contained befor

e attempting to set up or

operate

a C200H T

emperature Control Unit.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3Safety Precautions

xii

1 Intended Audience

This

manual is intended for the following personnel, who must also have knowl

edge of electrical systems (an electrical engineer or the equivalent).

•Personnel in charge of installing FA systems.

•Personnel in charge of designing FA systems.

•Personnel in charge of managing FA systems and facilities.

2 General Precautions

The

user must operate the product according to the performance specifications

described in the relevant manuals.

Before

using the product under conditions which are

not described in the manual

or applying the product to nuclear control systems, railroad systems, aviation

systems, vehicles, combustion systems, medical equipment, amusement ma-

chines, safety equipment, and other systems, machines, and equipment that

may

have a serious influence on lives and property if

used improperly

, consult

your OMRON representative.

Make sure that the ratings and performance characteristics of the product are

sufficient

for

the systems, machines, and equipment, and be sure to provide the

systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating the Unit. Be

sure

to read this manual before attempting to use the

Unit and keep this manual

close at hand for reference during operation.

WARNING It is extremely important that a PC and all PC Units be used for the specified

purpose

and under the specified conditions, especially in applications that can

directly or indirectly affect human life. You must consult with your OMRON

representative before applying a PC system to the above-mentioned

applications.

3 Safety Precautions

WARNING Do

not attempt to take any Unit apart while the power is being supplied. Doing

may result in electric shock.

WARNING Do not touch any of the terminals or terminal blocks while the power is being

supplied. Doing so may result in electric shock.

WARNING Do

not

attempt to disassemble, repair

, or modify any Units. Any attempt to do so

may result in malfunction, fire, or electric shock.

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5Application Precautions

xiii

4 Operating Environment Precautions

Caution Do not operate the control system in the following locations:

•Locations subject to direct sunlight.

•Locations subject to temperatures or humidity outside the range specified in

the specifications.

•Locations

subject to condensation as the result of severe changes in tempera

ture.

•Locations subject to corrosive or flammable gases.

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to exposure to water, oil, or chemicals.

•Locations subject to shock or vibration.

Caution Take

appropriate and suf

ficient countermeasures when installing systems in the

following locations:

•Locations subject to static electricity or other forms of noise.

•Locations subject to strong electromagnetic fields.

•Locations subject to possible exposure to radioactivity.

•Locations close to power supplies.

Caution The

operating environment of the PC system can

have a large ef

fect on the lon

gevity

and reliability of the system. Improper operating environments can lead to

malfunction,

failure,

and other unforeseeable problems with the PC system. Be

sure

that the operating environment is within the specified conditions at installa

tion and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the PC system.

WARNING Always heed these precautions. Failure to abide by the following precautions

could lead to serious or possibly fatal injury.

•Always

ground the system to 100

Ω

or less when installing the Units. Not con

necting to a ground of 100 Ωor less may result in electric shock.

•Always

turn OFF the power supply to the PC before attempting any of the fol

lowing.

Not turning OFF the power supply may result in malfunction or

electric

shock.

•Mounting

or dismounting I/O Units, CPU Units, Memory Units, or any other

Units.

•Assembling the Units.

•Setting DIP switches or rotary switches.

•Connecting cables or wiring the system.

•Connecting or disconnecting the connectors.

Caution Failure

to abide by the following precautions could lead to faulty operation of the

or the system, or

could damage the PC or PC Units. Always heed these pre

cautions.

•Fail-safe measures must be taken by the customer to ensure safety in the

event

of incorrect, missing, or abnormal signals caused by broken signal lines,

momentary power interruptions, or other causes.

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