MSG MS015 COM Manual de usuario

MS015 COM
USER MANUAL
TESTER FOR AUTOMOTIVE
ALTERNATORS
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
ТЕСТЕР ДЛЯ АВТОМОБИЛЬНЫХ
ГЕНЕРАТОРОВ
UNIQUENESS
QUALITY SERVICE
WARR ANTY TRAINING
INNOVATION
2020.03.17
INSTRUKCJA OBSŁUGI
URZĄDZENIE DIAGNOSTYCZNE DO
TESTOWANIA GENERATORÓW


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User Manual - MS015 COM Tester
English
INTRODUCTION ..........................................................................................................................................................2
1. APPLICATION ......................................................................................................................................................... 2
2. TECHNICAL CHARACTERISTICS.......................................................................................................................... 3
3. EQUIPMENT SET.....................................................................................................................................................4
4. DESCRIPTION..........................................................................................................................................................4
4.1 Tester menu....................................................................................................................................................6
4.2 Alternator testing modes.............................................................................................................................7
5. INTENDED USAGE...................................................................................................................................................9
5.1 Safety measures.............................................................................................................................................9
5.2 Testing of the alternator assembly in the car....................................................................................10
6. TESTER MAINTENANCE ......................................................................................................................................11
6.1 Firmware update..........................................................................................................................................11
6.2 Cleaning & Care...........................................................................................................................................12
7. MAJOR FAULTS AND TROUBLESHOOTING TECHNIQUES...........................................................................12
8. EQUIPMENT DISPOSAL ......................................................................................................................................13
APPENDIX 1 ...............................................................................................................................................................14
APPENDIX 2 .............................................................................................................................................................48
CONTENT

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Thank you for choosing MSG Equipment product.
MSG MS015 COM Tester for diagnostics of automotive alternators is made of high-quality
components and material through the use of advanced techniques of diagnostic equipment
manufacture.
The User Manual contains information concerning MS015 COM usage, equipment set, design,
function, technical characteristics and operation.
The Manufacturer reserves the right to change the design and software of the equipment without
prior notice to users.
Read carefully User Manual before putting MS015 COM (hereafter referred to as tester) into use.
Take a special training at the equipment manufacturing facility if necessary.
MS015 COM Tester is designed to diagnose automotive alternators with a supply voltage of 12V in
two ways:
• directly in the car;
• on the diagnostic test bench which provides its drive.
INTRODUCTION
1. APPLICATION
User Manual - MS015 COM Tester
English

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2. TECHNICAL CHARACTERISTICS
3. CONTROL DEVICES
General
Dimensions (L*W*H), mm 120×65×18
Weight, kg 0,15
Supply voltage, V from 10 to 18
TFT-LCD Touch screen, color 2.8” screen size
Operating temperature, ˚C from 0 to +40
Storage temperature, ˚C from 0 to +40
Ingress protection rating IP20
Alternator testing
Types of tested alternators «COM» («LIN», «BSS»), «SIG», «RLO», RVC»
«C KOR.», «P-D», «C JAP.».
Tested parameters
- Stabilizing voltage
For COM voltage regulators:
- ID;
- Protocol type
- Exchange rate
- Errors
Supply voltage of tested alternators, V 12
Polarity reversal protection Yes
Short-circuit sound alert No
Battery pack No
User Manual - MS015 COM Tester
English

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MS015 COM Tester set includes:
• MSG MS015 COM Tester – 1 pc.;
• MS0128 – Set of diagnostic cables:
• Four-wire cable - 1 pc.;
• Cable for connection of additional "+" - 1 pc.;
• User Manual – 1 pc.
Observe MS015COM Tester. If any damage is detected, please contact the manufacturer or sales
representative before launching the equipment.
3. EQUIPMENT SET
4. DESCRIPTION
WARNING! In case of obvious damage, the operation of the equipment is forbidden.
Fig.1. MS015 COM Tester. General view.
User Manual - MS015 COM Tester
English

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The tester is a compact device supplied with a touch screen. A connector for diagnostic cable
connection is located in the upper part of the tester (Fig. 2), a MicroSD connector for software
updates - in its lower part (Fig. 3).
Two diagnostic cables are also included in the equipment set (Fig. 4, 5): a diagnostic cable and an
auxiliary cable to connect an additional positive contact.
Fig. 2. Connector for diagnostic cable.
Fig. 4. Four-wire diagnostic cable.
Fig. 3. MicroSD connector.
User Manual - MS015 COM Tester
English

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The cable has the following marking:
"GC" (Yellow) is intended for connection to the alternator voltage control terminal.
"FR" (Green) is intended for connection to the alternator load control terminal.
"-" (Black) - "B-." Battery negative pole (the alternator housing).
"+" (Red) - "B+". Battery positive pole, the alternator output. Used to power the device when
testing the alternator on the test bench or in the car; it is also used for “B+” voltage indication.
The main menu consists conditionally of three sections (Fig. 6):
Fig. 5. Cable for connection of additional “+”.
Fig. 6. Tester main menu.
4.1 Tester menu
1
2
3
User Manual - MS015 COM Tester
English

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The following information is displayed when the testing mode for COM-type alternator is selected
(Fig. 7):
1 – Selection of the alternator type. The alternator type can be selected by single-clicking on the
corresponding icon. The selected type is being highlighted.
2 – Types of voltage regulator connectors are displayed as reference information.
3 – "HELP" and "TEST" buttons. Customer support contact information is displayed when the
"HELP" button is pressed. Alternator testing mode is on when the "TEST" button is pressed.
4.2 Alternator testing modes
Fig. 7. Diagnostic window of the “COM”-type alternator.
1) Type of the tested alternator;
2) “-V” and “+V” buttons are used to set the voltage on the voltage regulator, which is displayed
as "set + numerical value". Each pressing of the button changes the value of preset voltage by
0.2V. The measured voltage is displayed in green below the preset voltage.
3) “COM PR.”: voltage regulator protocol type. The following protocol titles appear on the display:
LIN1.3 (displayed as LIN1), LIN2.0 (displayed as LIN2).
4) “ID”: voltage regulator identication number. The manufacturer and the voltage regulator order
number are encoded in it. The ID number should correspond to the original one, when mounting
the voltage regulator on the car, otherwise the car will reject such a voltage regulator and the
dashboard will display an error.
5) “COM SPEED”: speed of data exchange between the voltage regulator and vehicle ECU. The
following speed rates can be displayed in the "LIN" protocol:
User Manual - MS015 COM Tester
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• “L” – 2400 baud (low);
• “M” – 9600 baud (medium);
• “H” – 19200 baud (high).
6) “TYPE” - voltage regulator connection type. The following protocol types are displayed: “BSS”
or one of the 12 types of “LIN” protocol: A1, A2, A3, A4, B1, B2, B3, B4, C3, D1, D2, E1.
7) "EXCITATION" – stator excitation level (load).
8) “ERROR” –voltage regulator operation errors. There are three types of potential errors:
• “EL” – electric error;
• “ME” – mechanic error;
• “TM” – thermal error.
When detected, the error is indicated in red.
9) “BACK” –diagnostic mode exit.
The following information will be displayed when the testing mode for one of the alternator types
("SIG”, “RLO”, RVC”, “C KOR.”, “P/D”, “C JAP.”) is selected: (Fig. 8):
1) Type of the tested alternator.
2) "-V" and "+V" buttons are used to set the voltage on the voltage regulator which is displayed as
"set + numerical value". Each press of the button changes the voltage value by 0.2V. The measured
voltage is displayed in green below the set voltage.
3) “FR” – Field response.
4) “DFM” – DFM – digital eld monitor.
Fig. 8. Alternator diagnostic window when one of the following alternator
types “SIG”, “RLO”, RVC”, “C KOR.”, “P/D”, “C JAP.” is selected.
User Manual - MS015 COM Tester
English
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