MSG MS005 Manual de usuario

2022.07.28

MS005

MANUAL ON DIAGNOSTICS

OF ALTERNATORS AND STARTERS

INSTRUKCJA DIAGNOSTYKI

ALTERNATORÓW I ROZRUSZNIKÓW

ИНСТРУКЦИЯ ПО ДИАГНОСТИКЕ

ГЕНЕРАТОРОВ ИСТАРТЕРОВ

UNIQUENESS

TRAINING

SERVICE

NNOVATION

WARRANTY

QUALITY

English

Test bench MS005

CONTENTS

INTRODUCTION....................................................................................................................................................4

1. TEST BENCH DESCRIPTION............................................................................................................................5

2. TEST BENCH MENU........................................................................................................................................10

3. APPROPRIATE USE........................................................................................................................................12

3.1. Safety Guidelines...................................................................................................................................12

4. ALTERNATOR DIAGNOSTICS .......................................................................................................................13

4.1. Connection of the wires of diagnostic cable to alternator connector terminals.................13

4.2. Alternator diagnostics menu .............................................................................................................16

4.3. Alternator diagnostics in manual mode..........................................................................................19

4.4. Alternator diagnostics in automatic mode.....................................................................................21

5. STARTER DIAGNOSTICS ...............................................................................................................................23

5.1. Starter diagnostics menu ...................................................................................................................23

5.2. Starter diagnostics............................................................................................................................... 24

APPENDIX 1.........................................................................................................................................................25

CONTACTS.......................................................................................................................................................... 28

APPENDIX 2 ........................................................................................................................................................81

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Diagnostics manual

INTRODUCTION

The present manual contains the description of the methods of evaluation of technical condition

of automotive alternators, starters and voltage regulators at the bench MS005 (hereinafter “the

bench”).

WARNING! MSG Equipment is not responsible for any harm caused by the improper usage of

equipment.

Test bench MS005 checks:

1. The technical condition of automotive alternating current alternators with rated voltage 12 and

24V under the load up to 150 and 75 A accordingly, including alternators of system

«start-stop» 12V.

The diagnostics of automotive alternators and voltage regulators takes into account the following

criteria:

- Stabilizing voltage;

- control lamp working performance capacity;

- FR (displaying of the frequency and FR duty ratio, voltage regulator response).

- The AC pulsation value.

For COM alternator types (voltage regulators):

- ID;

- Protocol;

- data exchange speed;

- LIN protocol type;

- regulator self-diagnostics errors.

2. Automotive starters with power of 11kW with rated voltage 12 and 24 V, without load (at idle).

The diagnostics of the automotive starters considers the voltage changes nature and the currents

on the terminals 30, 45 and 50.

3. 12V automotive lead-acid storage batteries by residual capacity.

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Test bench MS005

1. TEST BENCH DESCRIPTION

The bench consists of the following main elements (fig. 1):

Figure 1. Overall view of test bench

1– Access door to storage battery location.

2– Working spot.

3– Protective housing.

4– Touch screen - to display diagnostic parameters of a diagnosed unit and to control the bench

functions.

5– Control panel.

6– Pivot wheels with brake.

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Diagnostics manual

The working spot (fig.2) consists of the following components:

Figure 2. Bench working spot

1– Alternator drive belts: V-belts and poly V-belts.

2– Power cables «В+» «В-».

3– Unit fixing chain.

4– The bracket for a diagnostic cable alligator clips.

5– Thermal vision camera.

6– Diagnostic cable connection port.

7– Diagnostic cable connection port for starter diagnostics.

The control panel (fig.3) consists of:

Figure 3. Bench control panel

1– buttons to control the tightening and loosening of alternator drive belt.

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Test bench MS005

2– buttons to control the tightening and loosening of unit fixing chain.

3– button «COVER» - opens the protective housing.

4– button «OFF/ON» - is responsible for the power on the bench. The bench is turned off by

pressing the button «Turn off the bench» in the main menu of the service program.

5– Button «EMERGENCY STOP» - emergency stop of generator drive and chain/belt tightening.

In the bottom of the touch screen there are two USB ports (fig.4 ref. 1) for connecting the computer

periphery (mouse, keyboard, WiFi adapter) and network LAN port (ref. 2).

Figure 4. Position of USB and LAN ports

The bench supply slip includes the diagnostic cable (fig.5) that consists of the adapting wire kit

(fig.6) - for more convenient connection to alternator connection terminals.

Figure 5. Diagnostic cable MS-33001

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Diagnostics manual

Figure 6. Adapting wire kit

The diagnostic cable MS-33001 has the following adapting wire color codes (see also Table 1):

•Orange - S(Sense Pin) - the terminal that enables the measuring of the storage battery voltage

by the voltage regulator as well as it compares the storage battery voltage with the alternator

output voltage. This adapting cable is connected to terminal S;

•Red – IG (Ignition) – the terminal is used for the connection of the ignition circuit, the

terminals: 15, A, IG;

•White – «FR» – the terminal that transmits the data on the regulator load. This adapting wire

is connected to the following terminals: «FR», «DFM», «M»;

•Gray – «D+» – the terminal for the connection of the circuit of voltage regulator control lamp.

It’s connected to the terminals: «D+», «L», «IL», «61»;

•Yellow – «GC» – is used for the connection of the channel of alternator voltage regulator

control. This adapting wire is connected to the following terminals: «COM», «SIG», etc.

•Brown – «К30» – is connected to the starter terminal 30 that is connected to the storage

battery terminal «+».

•Violet – «К45» – is connected to the starter solenoid output connected with starter electric

motor.

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Test bench MS005

Table 1 – Color codes of cable MS-33001

Connector

Terminal

Lamp

K30 (starter)

K45 (starter)

For convenient usage of the diagnostic cable, it’s recommended to put the alligator clips onto the

bracket (ref. 4, fig.2).

Figure 7. Diagnostic cable alligator clips that are set on the bracket.

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Diagnostics manual

For the diagnostics of the starter, use the cable MS-33001 and the cable for the connection of the

terminal 50 (fig.8).

Figure 8. Cable for the connection of starter terminal 50

2. TEST BENCH MENU

The bench main menu (fig. 9) consists of:

Figure 9. Bench main menu

1 – Bench OFF button.

2 – Button to enter alternator database.

3 –Alternator diagnostics activation button.

4 – Starter diagnostics activation button.

5 –Information on the condition of the batteries connected to the bench.

Tabla de contenidos

Idiomas:

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