MSG MS012 COM Manual de usuario
MSG MS012 COM
ТЕСТЕР ДЛЯ ДИАГНОСТИКИ РЕГУЛЯТОРОВ
НАПРЯЖЕНИЯ АВТОМОБИЛЬНЫХ ГЕНЕРАТОРОВ
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
TESTER FOR DIAGNOSTICS OF VOLTAGE REGULATORS
OF AUTOMOTIVE ALTERNATORS
USER MANUAL
TESTER DO DIAGNOSTYKI REGULATORÓW
NAPIĘCIA ALTERNATORÓW SAMOCHODOWYCH
INSTRUKCJA OBSŁUGI
UNIQUENESS
QUALITY SERVICE
WARR ANTY TRAINING
INNOVATION
2020.08.03
User Manual - Tester MS012 COM
English
INTRODUCTION ...........................................................................................................................................................2
1. PURPOSE ................................................................................................................................................................. 2
2. TECHNICAL CHARACTERISTICS........................................................................................................................... 3
3. COMPLETE EQUIPMENT SET................................................................................................................................4
4. TESTER DESCRIPTION...........................................................................................................................................5
5. INTENDED USAGE................................................................................................................................................... 7
5.1 Safety regulations.......................................................................................................................................... 7
6. TESTER MAINTENANCE .........................................................................................................................................7
6.1 Firmware update............................................................................................................................................8
6.2 Cleaning and care..........................................................................................................................................8
7. MAJOR FAULTS AND TROUBLESHOOTING....................................................................................................... 8
8. DISPOSAL OF THE EQUIPMENT ......................................................................................................................... 9
CONTENTS
1
Thank you for purchasing the product by MSG Equipment.
This Manual contains information about the purpose, complete set, design, operation, technical
characteristics, and instruction for use of Tester MS012 COM.
The manufacturer reserves the right to make changes to the equipment design and rmware
without prior notice to users.
Read carefully this manual before putting Tester MS012 COM (hereinafter referred to as “the
tester”) into operation, get special training at the equipment manufacturing facility if necessary.
Tester MS012 simulates the installation of the voltage regulator to the known good alternator for
evaluation of its performance in different modes, under different loads and resistance values of
the rotor.
The tester is used for evaluation of the technical condition of 12/24V voltage regulators with a
preset value of the rotor resistance and connection terminals «L/FR», «SIG», «RLO», «RVC»,
«C KOREA», «P-D», «COM» («LIN», «BSS»), «C JAPAN», by the following criteria:
•continuity of the control lamp circuit;
•performance of the channel for output voltage setup;
•performance of the feedback channel;
•stabilizing voltage and its correspondence to the set point;
•engine speed rate for activation of the voltage regulator;
•voltage regulator-maintained load.
For COM voltage regulators:
•voltage regulator ID;
•operability of the voltage regulator diagnostic system;
•type of data exchange protocol;
•speed of data exchange.
The tester also helps to select the voltage regulator analog for any particular alternator.
INTRODUCTION
1. PURPOSE
2
User Manual - Tester MS012 COM
English
3
User Manual - Tester MS012 COM
English
2. TECHNICAL CHARACTERISTICS
Dimensions (L×W×H), mm 265×260×92
Weight, kg 4,1
Supply voltage, V 230 or 120
Supply frequency, Hz 50 or 60
Supply type single phase
Maximum power consumption, W 500
Testing of voltage regulators
Voltage of tested regulators, V 12, 24
Resistance of simulated rotor winding, Ohm 12V – from 1.8 to 22
24V – from 4,1 to 22
Frequency of stator windings (simulation of engine
rotation), RPM from 0 to 6000
Load simulation, % from 0 to 100
Tested parameters of voltage regulator
- stabilizing voltage;
- current through rotor winding;
- control lamp (D+).
For COM voltage regulators:
- ID;
- regulator type;
- data exchange speed;
- protocol type;
- errors.
Testing of voltage regulators
Types of tested voltage
regulators
12В «L/FR», «SIG», «RLO», «RVC», «C KOREA»,
«P-D», «COM» («LIN», «BSS»), «C JAPAN»
24В «L/FR», «COM» («LIN», «BSS»)
Control of generation voltage in externally
adjusted voltage regulators yes
Short circuit protection yes
Short circuit sound alert yes
Operating temperature, ℃from +10 to +40
Storage temperature, ℃from 0 to +50
Humidity, relative from 0 to 75%
IP rating IP20
The tester set includes:
-Tester MSG MS012 COM – 1 pc;
-MS0111 – Set of diagnostic wires: 10 pcs/set;
-Supply cable – 1 pc;
-Safety fuse – (type: 5x20mm; current: 2A);
-User Manual – 1 pc.
Inspect the tester. If any damage is found, please contact either the manufacture or sales
representative before launching the equipment.
WARNING! In case of obvious damage, the use of equipment is forbidden.
3. COMPLETE EQUIPMENT SET
4
User Manual - Tester MS012 COM
English
The front panel of the tester (Fig.1) contains:
1 – touch screen for display of the information about the tested voltage regulator and control of
the tester functions;
2 – adjustment knobs for setting the following parameters:
•EL LOAD: adjustment knob with two functions: to set the required resistance of the simulated
rotor in the main menu; to change the load on the simulated alternator and thus, the voltage
regulator, in the range from 0 to 100%.
•STATOR: adjustment knob to change the simulated frequency of stator windings from 0 to 6000
RPMs. The frequency is displayed as vehicle engine speed.
•VOLTAGE: adjustment knob to set the required stabilizing voltage of the voltage regulator. Cannot
be used in the “L/FR” mode.
3 – button OFF/ON: for turning the tester on/off.
4 – terminals: for connection of diagnostic cables and the voltage regulator:
•B+: voltage regulator positive pole (terminals 30 or 15);
•B-: voltage regulator negative pole (earth);
•D+: voltage regulator control lamp terminal for connection of the voltage regulator outputs D+,
L, IL, 61;
5
13
2
4
Figure 1. Tester. Front view.
5
4. TESTER DESCRIPTION
User Manual - Tester MS012 COM
English
•ST1, ST2: terminals simulating stator winding leads of the alternator for connection to the stator
outputs of the voltage regulator.
•GC: terminal for connection to the voltage regulator control terminals.
•FR: load control for connection to the voltage regulator terminals FR, DFM, M.
•F1, F2: terminals simulating the rotor outputs of the alternator for connection of either the
voltage regulator brushes or corresponding outputs of the voltage regulator.
5 – USB port: for connection of the tester to either a computer or a laptop for rmware updating.
The back panel of the tester (Fig.2) is equipped with a safety fuse – 1, and a terminal for
connection of the supply cable – 2.
A set of diagnostic wires (10 pcs) is included in the tester package.
The color marking must be observed when connecting diagnostic wires to the tester terminals.
5
1
Figure 2. Tester. Back view.
Figure 3. MS0111 – Set of diagnostic wires
6
User Manual - Tester MS012 COM
English
1.Use the tester for its intended purpose (read Section 1).
2.The tester is intended for indoor use. Proper environmental conditions for the operation of the
tester (read Section 2) should be observed. Avoid the tester contact with liquids.
3.To avoid damage to the tester, don’t make any changes to its electric diagram. In case of failure,
please contact the technical support service or sales manufacturer.
0nly the personnel that has received special training in safety operation and been authorized to
work with the test benches (devices) of certain types is allowed to use the device.
The tester is intended for a long term operation 24/7. However, regular technical inspection of the
device and routing maintenance will ensure its uptime.
Below are the key points to check during the daily inspection:
-conformity of the environmental conditions to the requirements for tester operation
(temperature, humidity, air pollutants concentration, vibrations, etc.);
-condition of the wires for connection to the tester terminals (visual inspection);
-condition of the supply cable (visual inspection);
Don’t store or use the tester in premises with high temperature and humidity, strong magnetic
eld, the danger of explosion or re. High humidity may harm the device's performance
characteristics.
5. INTENDED USAGE
5.1 Safety regulations
6. TESTER MAINTENANCE
7
WARNING! Procedure for voltage regulator diagnostics with Tester is described in the le
“OPERATION MANUAL: Diagnostics of voltage regulators” and can be downloaded from the
appropriate product detail page on servicems.eu.
User Manual - Tester MS012 COM
English
8
The instruction for updating of the tester program is included in the le “Firmware Update”.
Download the le from the product detail page on servicems.eu.
The below chart contains the description of potential malfunctions and troubleshooting methods:
Malfunction symptom Possible cause Troubleshooting advice
1. Tester doesn't start.
1. Power failure.
2. The power connector came
loose.
3. Burnt safety fuse.
1. Restore power supply.
2. Check the supply cable
connection.
3. Replace the safety fuse
(observe the specied rating).
2. Sound of short circuit alert
(bleep) when the tester is
switched on.
2.1. There is either a connector
short circuit to the tester body
or a short circuit between the
connectors.
2.1. Disconnect the connectors.
3. The tested parameters are
displayed incorrectly.
3.1. Loose connection.
3.2 Damaged diagnostic
cable(s).
3.3. Software error.
3.1. Restore the connection.
3.2. Replace the diagnostic
cable(s).
3.3. Contact the sales
representative.
Use soft tissues or wipe cloths to clean the surface of the device with neutral detergents. Clean
the display with a special ber cloth and a cleaning spray for touch screens. To prevent corrosion,
failure or damage to the tester, do not use any abrasives or solvents.
6.1 SOFTWARE UPDATE
7. MAJOR FAULTS AND TROUBLESHOOTING
6.2 CLEANING AND CARE
User Manual - Tester MS012 COM
English
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