Molex Avikrimp 64005-3000 Manual de usuario

AT-5763 Air Crimp Head Tool

Doc. No: ATS-640053000 Release Date: 05-2 -03 UNCONTROLLED COPY Page 1 of 6

Revision: C Revision Date: 03-10-05

Air Powered

Crimp Tool Head

Avikrimp





Application Tooling

Speci ication Sheet Order No. 64005-3000

Engineering No. AT 5763

FEATURES

 Quick change tool head for the 1 27 -0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL,

CSA and Military Class II

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping.

 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

Products: AviKrimp™ Female Fully Insulated Quick Disconnect 10–12 AWG (Expanded Flare and Oval Barrel).

This tool head is intended for use in the 1 27 -0001 (AT-200) either hand held or with optional bench adapter

1 078-0307 (ATBA) and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds

and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

310

*UL – 310 – Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 10

–

12 AWG 5.00

–

3.30 mm²

Terminal No. Terminal

Eng No. (REF)

Wire Strip Length

Insul

ation

Dia

meter

Max.

In.

1 002

0044

5265

.310

7. 4

.250

6.22

AT-5763 Air Crimp Head Tool

Doc. No: ATS-640053000 Release Date: 05-2 -03 UNCONTROLLED COPY Page 2 of 6

Revision: C Revision Date: 03-10-05

OPERATION

Refer to the instruction manual for the 1 27 -0001 (AT-200) for

mounting this crimp tool head.

Crimping Terminals

1. There are 2 tab locator blades supplied with the tool. One is

for .187 and .250 tabs; the other is for .205 tabs and .110 tabs.

Make sure the proper blade is installed on the top of the

locator and the other is stored on the bottom of the locator.

2. Insert the wire into the terminal. Push the terminal and wire

onto the tab locator all the way to the stop in the proper color-

coded nest. The barrel of the terminal should be down with

the flat side facing up. See Figure 1.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool

nests.

3. Push on the wire to assure it is still fully seated in the terminal. The wires end should butt against the wire

stop stamped into each terminal. See Figure 2 and 3. Cycle the tool.

4. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp

Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer.

5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw and

insert a 3/32 hex wrench (supplied) into the bottom of the lower die. See Figure 4. A clockwise (CW) rotation

decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After

adjusting retighten the M4 screw.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in

the tool if using unbrazed product, as this will provide higher pull force values.

TERMINAL

FLAT SIDE UP

SAFETY

SHIELD

TAB LOCATOR

Figure 1

LOCATOR

JAWS

OPEN

WIRE

TERMINAL

Figure 2

TERMINAL

BARREL

WIRE

CONDUCTOR

PUNCH

INSULATION

PUNCH

TAB

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

TAB LOCATOR

Figure 3

LOCATOR

INSULATION

ANVIL

CONDUCTOR

ANVIL

AT-5763 Air Crimp Head Tool

Doc. No: ATS-640053000 Release Date: 05-2 -03 UNCONTROLLED COPY Page 3 of 6

Revision: C Revision Date: 03-10-05

Maintenance

It is recommended that each operator of the tool

be made aware of, and responsible for, the

following maintenance steps:

1. Remove dust, moisture, and other

contaminants with a clean brush, or soft, lint

free cloth.

2. Do not use any abrasive materials that could

damage the tool.

3. Make certain all pins; pivot points and bearing

surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was

engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum

service life of trouble-free crimping. Use a light oil such as 30 weight automotive oil at the oil points shown in

Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied

with the tool. To recalibrate this tool, pin gauge

measurements should be taken in each conductor nest

and compared to this chart. The tool should be

lubricated prior to recalibration to ensure consistent

measurements.

Nest Color Code

Wire Range

“X” Dimension

Conductor Crimp

Crimp Inspection Marking

mm²

Mean

No Go

Yellow

3.30

5.00

.121

.118

.124

---

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

PIN GAUGE IN

CONDUCTOR CRIMP

“Con ining” Crimp

LOOSEN

M4 SCREW

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

3/32” HEX

WRENCH

AT-5763 Air Crimp Head Tool

Doc. No: ATS-640053000 Release Date: 05-2 -03 UNCONTROLLED COPY Page 4 of 6

Revision: C Revision Date: 03-10-05

Figure 5

M4 L

OCKNUT W/HEX

NYLON INSERT M4 FLAT WASHER

(2)

PARTS LIST

Item

Order No

Description

Quantity

64005

3000

Crimp Tool Head

Figure 5

64005

0000

Basic Air Tool Head

64001

3075

Locator Assembly

64001

307

Tooling Kit

Tooling Kit Only

64001

3002

Conductor Punch

64001

3001

Conductor Anvil

64001

3004

Insulation Punch

64001

3003

Insulation Anvil

N/A

4 mm Dia. by 5.0 mm L

ong

Roll Pins

2**

N/A

#10

32 by 5/16” L

ong

Cup Pt. Set Screw

1**

* Available from an Industrial supply company such as MSC (1

800

645

7270).

AT-5763 Air Crimp Head Tool

Doc. No: ATS-640053000 Release Date: 05-2 -03 UNCONTROLLED COPY Page 5 of 6

Revision: C Revision Date: 03-10-05

Figure 6

(4)

(

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Figure 6

64005

0103

Nose Guard

64000

0077

Repair K

it (Springs, Rods Pivots ,Rings, and Washers)

N/A

M4 by 12 Long Freedrive Pan Head Screw

1**

N/A

M4 by 30 Long Freedrive Pan Head Screw

1**

N/A

3/16” by 3/8” Long Dowel Pin

1**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

AT-5763 Air Crimp Head Tool

Doc. No: ATS-640053000 Release Date: 05-2 -03 UNCONTROLLED COPY Page 6 of 6

Revision: C Revision Date: 03-10-05

Air Powered

Crimp Tool Head

Avikrimp





Certi icate o Calibration

Order No. 64005-3000

Engineering No. AT 5763

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________- Actual = ____________-

Technician _______________________-

Date of Calibration __________________-

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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