Kargo Master 408TC Manual de usuario

Installation Guide

408TC

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

DATE: ______________

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1

Installation Instructions –408TC

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT*

Warning

Always check for wires, fuel tanks and lines, brake lines and other important vehicle

functionality items prior to drilling and installing all products.

Tools Needed

13mm Wrench and Socket

1/2” Wrench and Socket

5mm Allen Hex

9/16” Wrench and Socket

Table of Contents

Parts List ................................................................................................................................ 2

Hardware List ......................................................................................................................... 3

Ford Transit Installation

Step 1 Rear Foot Mounting (exclude EXT).............................................................................. 4

130” Wheelbase

Step 2A 130” WB Front Mount ........................................................................................... 5-6

148” Wheelbase

Step 2B 148” WB Front Mount ........................................................................................... 7-8

EXT Installation

Step 3A EXT Rear Foot Mounting .......................................................................................... 9

Step 3B EXT Front Mount .................................................................................................... 10

Installation on Van

Installing Feet to Rack .......................................................................................................... 11

Installing Rack to Van ...................................................................................................... 12-13

Before You Begin

•Read ALL instructions prior to installation.

•Feet mount locations will vary based on size of van and rack type.

*When installing on Ford Transit, be sure to put sealant around exposed threads in roof.

Seal between the roof and the rubber pad.

Put some on the threads of the bolt going into roof*

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2

Installation Instructions –408TC

Parts

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3

Installation Instructions –408TC

Hardware

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4

Installation Instructions –408TC

Ford Transit (EXCLUDING High Roof EXT)

Step 1 - Rear Foot Mounting

•Locate threaded emboss at rear of van. Plugs will need to be removed.

130” Wheel Base

148” Wheel Base

•Mount the rear mount bracket with M8 x 30mm Flat Head bolts. Place rubber pad between

the bracket and the roof of the van. Place the bracket parallel with the length of the van.

•Have the flange on the bracket towards the

outside of the van as shown.

•Passenger side shown, repeat on driver side.

•Be sure to place sealant around the threads

and under the rubber pad to ensure no water

can leak into the cabin of the van.

•Tighten.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5

Installation Instructions –408TC

Step 2A –Front Mount on 130” WB (Low/Mid Roof)

•Locate the other threaded emboss at the front of van. Plugs will need to be removed.

•Place the long mount rail with the tall flange

to the center of the van.

•Bolt through the farthest rear slot and the

corresponding front slot in the rail using

M8 x 45mm bolts with lock washers and flat

washers.

•The rail should be offset to the front of the

van.

•The picture shown here is the rear most

mount on the rail.

•Be sure to place sealant around the threads

and under the rubber pad to ensure no water

can leak into the cabin of the van.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6

Installation Instructions –408TC

•Passenger side shown, repeat on driver side.

•Snug Tighten

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7

Installation Instructions –408TC

Step 2B –Front Mount on 148” WB (Low/Mid/High Roof exclude EXT)

•Locate the other threaded emboss at front of van. Plugs will need to be removed

•Place the long mount rail with the tall flange

to the center of the van.

•Bolt through the farthest rear slot and the

corresponding front slot in the rail using

M8 x 45mm bolts with lock washers and flat

washers.

•The rail should be offset to the front of the

van.

•The picture shown here is the rear most

mount on the rail.

•Be sure to place sealant around the threads

and under the rubber pad to ensure no water

can leak into the cabin of the van.

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8

Installation Instructions –408TC

•Passenger side shown, repeat on driver side.

•Snug Tighten

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 9

Installation Instructions –408TC

Transit 148”Wheelbase, High Roof, EXT

Step 3A- EXT Rear Foot Mounting

•Mount the rear mount bracket with M8 x 30mm Flat Head bolts. Place rubber pad between

the bracket and the roof of the van. Place the bracket parallel with the length of the van.

•Have the flange on the bracket towards the outside of the van as shown.

•Passenger side shown, repeat on driver side.

•Be sure to place sealant around the threads and under the rubber pad to ensure no water can

leak into the cabin of the van.

•Tighten.

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