Kargo Master 40150 Manual

Instruction Guide

40150

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

20210624R2

DATE: ______________

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 1

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT*

Warning

Always check for wires, fuel tanks and lines, brake lines and other important vehicle

functionality items prior to drilling and installing all products.

Tools Needed

Phillips Driver

25/64”Drill Bit

7/16” Socket and Wrench

7/16”, 9/16” Box Wrench

Drill Bit Stop Collar

Drill

Plus Nut Installation Tool (P9902)*

*Sold Separately.

Table of Contents

Parts..................................................................................................................................................................................2

Hardware..........................................................................................................................................................................2

Step 1 –Bolt Drawer Units Together..............................................................................................................................3

Step 2 –Assemble Top Tray............................................................................................................................................4

Step 3 –Assemble Floor Mounts....................................................................................................................................4

Step 4 –Installation into Vehicle ....................................................................................................................................5

Before You Begin

Read all instructions

Ensure safety prior to drilling. USE A DRILL STOP.

Plus Nut Installation Tool Kit (P9902) is not included and must be purchased separately.

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 2

Parts

Hardware

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 3

Step 1 –Bolt Drawer Units Together

Decide if two or three drawer units

will be stacked.

Stack two drawer units on top of

one another.

Place connector brackets so that

the holes from each drawer unit

align with the holes in each

bracket. Place the long end of the

bracket along the side of the

drawer unit and the short end at

the rear.

Screw the bracket into place using

#14 screws.

Tighten and repeat at all locations.

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 4

Step 2 –Assemble Top Tray

On the top-drawer unit, place

the tray so the holes from

both units align. If the holes

do not align, drill through the

top tray and into the drawer

unit using a 1/8” bit in the

desired locations.

Once the top tray is in the

desired location, screw into

place using four #14 screws.

Tighten.

Step 3 –Assemble Floor Mounts

Align and attach the floor mounts with the holes in the side of the bottom drawer unit

using #14 screws as shown. Repeat on both sides.

Tighten.

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 5

Step 4 –Installation into Vehicle

Place the assembled drawer unit into the vehicle in the

desired location. Align and square the unit as necessary.

Mark through the four holes of the floor mounts onto

the floor.

Remove the assembled unit.

BE SURE THE LOCATION MARKED IS A SAFE PLACE TO

DRILL INTO THE FLOOR.

NOTE: If the vehicle has a floor mat, a 1” hole-saw is

recommended to expose the metal floor.

DO NOT drill beyond depth of floor or upper

installation surface. Always check for wires, fuel

tanks and lines, brake lines and other important

vehicle functionality items prior to drilling and

installing all products.

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 6

At each marked location, drill hole using 25/64” drill bit and appropriate sized drill-bit stop

collar. If 25/64” drill bit is not available, a 3/8” drill bit can be used, although it may be

necessary to tap in the plus nuts.

Insert 1/4” x 2-1/4” hex head bolt through 1/4” flat

washer and plus nut installation tool, and then screw

bolt into plus nut. Knurled end of plus nut tool must

be directed away from bolt head and contacting plus

nut.

Insert plus nut into hole with plus nut tool attached.

Using the 9/16” box wrench, hold the plus nut tool

stationary and then tighten hex head bolt until plus nut is tightly gripping and does not spin

when hex bolt is loosened.

DO NOT overtighten plus nut.

Using the 9/16” box wrench, hold plus nut tool stationary to remove the 1/4” hex bolt.

HOLD

Sample

installation

onto floor

shown.

Instructions –40150

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 7

Place the assembled unit over the installed plus nuts.

Bolt into place using 1/4” x 1” hex head bolt, 1/4" split lock washer and 1/4” flat washer.

Repeat at all four locations.

TIGHTEN.

GO BACK AND ENSURE ALL HARDWARE IS TIGHT.

INSTALLATION IS NOW COMPLETE

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