Kargo Master 40040 Manual

Assembly Guide

40040

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

20210618R2 DATE: ______________

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 1

Instructions –40040

* PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT. *

Warning

Always check for wires, fuel tanks and lines, brake lines and other important vehicle

functionality items prior to drilling and installing all products.

Tools Needed

7/16 Wrench and Socket

#2 Phillips driver

Table of Contents

Parts .....................................................................................................................................2

Hardware .............................................................................................................................2

Step 1 –Determine Location of Door Kit ..............................................................................3

Step 2 –Bolt Door to Shelf Below ........................................................................................3

Step 3 –Determine Locking Door Stop Orientation ..............................................................4

Step 4 –Attach Locking Door Stop to Shelf Above ................................................................4

Before You Begin

Be sure to have 52” shelf assembled.

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 2

Instructions –40040

Parts

Hardware

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 3

Instructions –40040

Step 1 –Determine Location Of Door Kit

Decide where you want the door kit to be

installed. Be sure there is the correct

spacing between shelves. The bottom shelf

of the desired opening must have the shelf

lip facing downward.

Bottom position can only be used with the

purchase of optional shelf lip (48230).

Standard shelf placing and orientation

shown.

Step 2 –Bolt Door to Shelf Below

Bolt door kit to flat space on shelf using a #10 x 5/8” machine screw, a #10 flat washer and a

#10 flanged lock nut.

Repeat 3 more times along shelf and door kit assembly.

Be sure when the door kit is folded up, it sits flush with the outside of the shelf.

Snug tighten but allow movement.

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 4

Instructions –40040

Step 3 –Determine Locking Door Stop Orientation

Locate the shelf that is directly above the shelf used in the previous step.

Determine if it is an upward or downward facing shelf lip. This will determine orientation of

door stop.

Facing Upwards

Facing Downwards

Step 4 –Attach Locking Door

Stop to Shelf Above

Bolt shelf lip using using a

#10 x 5/8” machine screw, two

#10 flat washers and a #10 flanged

lock nut.

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 5

Instructions –40040

Repeat 5 more times

along shelf and locking

door stop.

Insert rubber bumpers where they will encounter the door.

TIGHTEN ALL PREVIOUS BOLTS.

YOUR INSTALLATION IS NOW

COMPLETE.

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