Kane 450 Manual de usuario

Supplied By www.heating spares.co Tel. 0161 620 6677

KANE450

Flue Gas Analyser

Kane International Ltd

Kane House, Swallowfield

Welwyn Garden City

Hertfordshire, AL7 1JG

Tel: +44 (0) 1707 375550

Fax: +44 (0) 1707 393277

E-mail: [email protected]

www.kane.co.uk

Stock No: 18221-5 January 2007

Supplied By www.heating spares.co Tel. 0161 620 6677

KANE450 manual Page 2

CONTENTS

Page No:

KANE450 USER GUIDE 3

1. BEFORE USING THE ANALYSER FOR THE FIRST TIME 4

2. BEFORE USING THE ANLYSER EVERY TIME 5

3. USING THE ANALYSER AND ITS FOUR BUTTONS 6-7

4. USING THE KANE450 AS A THERMOMETER OR PRESSURE

METER 8

5. USING THE ROTARY DIAL (STARTING FROM MENU) 9

6. MAIN MENU FUNCTIONS 12

7. MEASURING MODES 16-22

- MEASURING FLUE GASES 16

- STANDARD COMBUSTION PRINTOUT 17

-STORING A DRAUGHT MEASUREMENT TO PRINT WITH A

COMBUSTION TEST 18

- MEASURING PRESSURE 19

- MEASURING TEMPERATURE 20

- MEASURING AMBIENT AIR (ROOM CO) 21

- MEASURING FLUE DRAUGHT 22

8. WHEN YOU FINISH A COMBUSTION TEST 23

9. ANALYSER PROBLEM SOLVING 24

10. ANALYSER ANNUAL RECALIBRATION AND SERVICE 25

11. ANALYSER SPECIFICATION

(NOTE MAY BE SUBJECT TO CHANGE

) 26-27

12. ELECTROMAGNETIC COMPATIBILITY 28

APPENDIX 1 – MAIN PARAMETERS 29-30

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KANE450 manual Page 3

KANE450

User Guide

The KANE450 Combustion Analyser measures O

differential temperature,

differential pressure and CO.

It calculates efficiency (Nett, Gross or Condensing), losses, the CO/CO

ratio,

Poison Index, excess air and CO air free in ppm only..

The analyser can be upgraded with the addition of a Nitric Oxide sensor either

on initial purchase (Order Code: KANE450N) or as a retrofit as part of an

annual service procedure.

In addition the KANE450 Combustion Analyser’s CO sensor checks carbon

monoxide levels in ambient air - useful when a CO Alarm is triggered .. and

tests the safety of appliances.

The CO and NO readings can be referenced to the oxygen reading in ppm or

mg/m

All analysers have a protective rubber sleeve with a magnet for “hands–free”

operation and their flue probes work on all combustion appliances and take

ambient air measurements.

The large display shows 4 readings at a time and all data can be printed via an

optional infrared printer. The printed data can be 'live' data, 'frozen data' or

stored data. 255 sets of tests can be stored. Note: stored data is lost if the

batteries are removed or are exhausted. Two lines of 16 characters can be added

to the header of printouts.

The analysers are controlled using 4 buttons and a rotary dial.

The four buttons (from left to right) switch on and off the analyser, print actual

or frozen data/ switch on and off the backlight, switch on and off the pump and

“freeze”/ hold data. The buttons with UP, DOWN and ENTER arrows also

change settings such as date, time, fuel source etc. when in MENU mode.

The rotary dial changes the LED indicated display line and selects access to the

menu to make changes to the date, time, fuel, etc.

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KANE450 manual Page 4

1. BEFORE USING THE ANALYSER FOR THE FIRST

TIME:

Turn over the analyser, remove its’ protective rubber sleeve and fit 4 “AA” batteries in the

battery compartment. Take great care to ensure they are fitted with the correct battery

polarity. Then replace the battery cover and protective rubber sleeve. Always check that the

analyser is working correctly after replacing batteries.

Set the analyser’s correct time, date, fuel source, etc, after it is switched on and calibrated –

See USING THE ROTARY DIAL below. These settings are stored when the analyser is

switched off.

Using Re-Chargeable Batteries.

This analyser has been designed for use with both alkaline and rechargeable Nickel Metal

Hydride (NMiH). No other battery types are recommended.

WARNING

The battery charger unit must only be used when NMiH batteries are fitted.

NMiH batteries are entirely suitable for top up charging at any time, even for shorts periods.

Alkaline batteries are not re-chargeable. Attempting to recharge Alkaline batteries may result

in damage to the product and may create a fire risk.

Ensure the batteries are fitted in the correct manner .

Charger

Ensure that you use the correct charger. The part number is KMCU450/UK.

An in-vehicle adapter can be used to top up the analyser's batteries from a 12 volt vehicle

battery. The part number is KMCU450/12

Trickle Charging

: on first charging, charge for at least 12 hours continuously,

subsequently charge overnight for approx. 8 hours.

Fast Charging

: With the analyser switched on connect the charger and then switch the

analyser off. The display will then show "BATTERY CHARGING"

Battery Disposal

Always dispose of depleted batteries using approved disposal methods that protect the

environment

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KANE450 manual Page 5

2. BEFORE USING THE ANALYSER EVERY TIME:

Check the water trap is empty and the particle filter is not dirty:

- To empty water trap, unplug its rubber stopper and re-plug once it is empty.

- To change the filter, remove protective rubber sleeve, pull out the water trap unit from

the analyser, remove the water trap’s particle filter from its’ spigot and replace.

Reconnect the water trap and rubber protective sleeve.

Connect the flue probe into the bottom of the analyser’s water trap and connect the probe’s

temperature plug to the socket next to the water trap – check the plug’s orientation is correct

otherwise incorrect temperature measurements will occur.

After switch on, check fuel source, date and time are correct and battery power is sufficient.

SAFETY WARNING

This analyser extracts combustion gases that may be toxic in relatively low concentrations.

These gases are exhausted from the back of the instrument. This analyser must only be used

in well-ventilated locations by trained and competent persons after due consideration of

all the potential hazards.

Sensor manufacturers recommend users of portable gas detectors containing electrochemical

sensors conduct a “bump” check before relying on the unit to verify an atmosphere is free

from hazard.

A “bump” test is a means of verifying that an instrument is working within acceptable limits

by briefly exposing to a known gas mixture formulated to change the output of all the sensors

present. (This is different from a calibration where the instrument is also exposed to a known

gas mixture but is allowed to settle to a steady figure and the reading adjusted to the stated gas

concentration of the test gas).

For Oxygen monitors a level of confidence that the unit is working adequately may be gained

by exhaling over the sensor inlet and viewing the reduction in reading obtained.

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KANE450 manual Page 6

3. USING THE ANALYSER AND ITS FOUR BUTTONS:

Switching ON

the Analyser

Press button to switch the unit ON in fresh air outside the property

about to be tested. This lets the analyser auto calibrate its’ sensors

properly.

On switch on, the analyser beeps four times and displays the fuel

previously selected, the date and time and model number. Its’ bottom line

counts down from 60 until the sensors are ready to use – This normally

takes 20 - 30 seconds but may take longer as sensors get older. If the

analyser will not auto calibrate, its’ sensors need to be replaced or

recalibrated by an authorized repair center.

If the inlet probe is connected to the analyser during its’ countdown the

measured temperature from the inlet probe will be used as the inlet

temperature.

If the inlet probe is not connected and you connect the flue probe’s

temperature plug to the analyser during countdown the measured

temperature from the flue probe will be used as the inlet temperature.

If neither probe is connected during countdown the analyser’s internal

ambient temperature will be used as the inlet temperature.

Switching OFF

the Analyser

Press button to switch the analyser OFF. The display counts down

from 30 with the pump on to clean the sensors with fresh air – If the probe

is still connected, make sure analyser and probe are in fresh air.

Press HOLD / ENTER if you want to stop the countdown and return to

making measurements.

Note: the analyser will not switch off until the CO reading is below

20ppm

Using UP /

DOWN /

ENTER Buttons

Use the UP / DOWN / ENTER keys to change settings (such as time, date

and fuel) when the rotary dial is turned to MENU.

Printing Data

Press and quickly release the key to start the analyser printing. The

analyser displays "PRINTING" until this is completed. Press and release

the key again to abort printing.

Make sure the printer is switched on, ready to accept data and its’ infrared

receiver is in line with the analyser’s emitter (on top of the analyser).

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KANE450 manual Page 7

Backlight

Press and hold to toggle the display's backlight

Note: use of the backlight increase the current drain on the batteries

Tasklight

Comes on in conjunction with the display's backlight... see above.

Switching

PUMP on / off

The analyser normally operates with the pump on. Press PUMP quickly

to switch the pump off and on.

When the pump is switched off, the analyser displays "PUMP OFF"

approx every 30 seconds.

NOTE: the pump will not switch off if the CO reading is above

20ppm . This helps to protect the CO sensor from damage.

NOTE: the pump cannot be switched off with the rotor set to

-----------MENU.

Zeroing the

pressure sensor

Press and hold the PUMP key until the top line display shows ZERO

CAL.

“Freezing” the

display

Press and hold the HOLD / ENTER key until a second beep is heard to

freeze all readings. The display flashes and readings can be printed by

pressing PRINT key. Press and hold the HOLD / ENTER key again until

a second beep is heard to go back to “live” measurements.

The HOLD function is inhibited when the display LEDs are flashing

Storing a set of

readings

Press and hold the HOLD/ENTER key for approx. 4 seconds.

Note: this STORE function is inhibited if the display LEDs are flashing

Note: this STORE function is inhibited in normal operation if the pump is

switched off.

Changing the

display's active

line

Press and release the HOLD/ENTER key until the illuminated LEDs point

at the display line that you wish to change. While the LEDs are flashing

turn the rotary dial to display the parameter that you want. If the rotor is

not turned the active line will go back to its previous setting after approx.

5 secs.

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KANE450 manual Page 8

4. USING THE KANE450 AS A THERMOMETER OR

PRESSURE METER

With the KANE450 switched off, press and hold down the HOLD button and then press and

release the ON/OFF button, then release the HOLD button.

The KANE450 will now operate as a fixed display pressure meter/thermometer with the

pump off and inhibited.

The display will show: pressure

fluetemp

inlet temp

differential temp

The rotor display indications will now be locked apart from MENU. Readings can be held and

logged in the normal way. Up to 8 sets of readings can be logged.

Exit this mode by switching the KANE450 off.

The standard printout for this mode is as follows:

K450 1.0

Serial No. 123456789

[email protected]

KANE INTERNATIONAL

DATE 12/12/05

TIME 09:53:23

..............................................

PRS mbar 0.001

T1 48

T2 15

∆T 33

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KANE450 manual Page 9

5. USING THE ROTARY DIAL (starting from Menu):

Rotating the dial selects the displayed parameter , unless MENU is selected or the

pressure/temperature mode has been selected.

ROTARY DIAL POSITIONS

switches to MENU function

BAT

Displays estimated battery life.

If battery voltage falls below a pre-set limit, the display flashes

"LOW BAT." every 10 seconds. See above to change the batteries or

re-charge, if applicable.

TIME

Displays Time

LOSS

Displays calculated losses when O

values are less than 18%

CO/CO

ratio

Measured CO divided by calculated CO

when O

values are less

than 18%

Displays calculated Carbon Dioxide values once O

values are

below 18%.

Displays Oxygen values in %.

T inlet

Displays the inlet probe temperature

T Flue

Displays flue probe temperature

If the flue probe’s temperature sensor is broken or open circuit it

displays - OC -.

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KANE450 manual Page 10

T Nett

Displays the difference between flue and inlet / ambient

temperatures.

If the flue probe’s temperature sensor is broken or open circuit it

displays - OC -.

Displays Carbon Monoxide values in PPM as CO

in ppm normalized ac COn

Display value in mg/m

as COm

in mg/m3 normalised as COĦ

(if fitted)

Displays Nitric Oxide values in PPM as NO

in ppm normalized as NOn

Display value in mg/m

as NOm

in mg/m3 normalised as NOĦ

PRS

Display the measured pressure or draft value in user selected units

X AIR

Displays calculated excess air when O

values are less than 18%.

EFF

Displays calculated efficiency when O

values are less than 18%

EFFn, EFFg or EFFc as selected by the user.

AUX

addition user selectable displays

Rotate the dial to MENU and use the UP or DOWN buttons to select the following function

for change:

When you have selected the function to change, press ENTER to select.

Repeat this to scroll through the menu and select (using the ENTER key) and change (using

the UP / DOWN keys) the function.

The final, logical ENTER returns you to the main menu display.

To exit the Menu function you can normally rotate the dial to another position - Unless the

final logical ENTER is pressed, no changes are made.

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