Kane KANE451 Manual de usuario

KANE451

Flue Gas Analyser

with direct CO2measurement

Stock No: 19116 July 2012

Page 2

CONTENTS

Page No:

KANE451 Overview 4

ANALYSER LAYOUT & FEATURES 5-6

1. BATTERIES 7

2. BEFORE USING THE ANALYSER EVERY TIME 8-9

2.1 FRESH AIR PURGE 8

2.2 STATUS DISPLAY 9

3. USING THE FOUR FUNCTION BUTTONS 10-12

4. USING THE ANALYSER 13-24

4.1 COMBUSTION TESTS ........................................ 13-14

4.2 PRESSURE TEST ............................................... 15-16

4.3 LET-BY & TIGHTNESS TESTING....................... 17-18

4.4 DIFFERENTIAL TEMPERATURE ............................ 19

4.5 ROOM CO TESTING................................................ 20

4.6 KANE451 PRINTOUTS ............................................ 24

5. USING THE MENU 25-26

6. USING THE KANE451 AS A THERMOMETER 27-28

OR PRESSURE METER

7. MEASURING FLUE GASES 29

8. ANALYSER PROBLEM SOLVING 30-31

9. ANALYSER SPECIFICATION 32

10. ELECTROMAGNETIC COMPATIBILITY 34

Page 3

11. EN50379 REGULATED INSTRUCTIONS 35-37

12. CLEANING 38

13. ANALYSER ANNUAL RECALIBRATION

AND SERVICE 38

14. RETURNING YOUR ANALYSER TO KANE 39

15. SERVICE RETURNS 40

APPENDIX 1 – MAIN PARAMETERS 42-43

ADDENDUM

OPTIONAL NITRIC OXIDE (NO) SENSOR 44-47

Page 4

KANE451 Overview

The KANE451 Combustion Analyser measures carbon dioxide (CO

)

carbon

monoxide (CO) to 10,000ppm, differential temperature and differential pressure. The

direct measurement of CO

is achieved using a Kane designed infra-red sensing

system.

is set to zero in fresh air automatically after the initial countdown.

If “RESET GAS ZERO” is indicated ensure that the unit is in fresh air before pressing

the button with an “Enter” symbol.

It calculates oxygen (O

), CO/CO

ratio, losses, combustion efficiency (Nett, Gross or

Condensing) & excess air.

The KANE451 Combustion Analyser can also measure CO levels in ambient air -

useful when a CO Alarm is triggered. It can also perform a Room CO Test for up to 30

minutes duration.

The analyser has a protective rubber cover with a magnet for “hands–free” operation

and is supplied with a flue probe with integral temperature sensor.

The large display shows 4 readings at a time and all data can be printed via an

optional infrared printer. The printed data can be 'live' data or ‘stored’ data.

The memory can store up to:

99 combustion tests

20 pressure tests

20 let-by/tightness tests

20 temperature tests

30 room CO tests

Two lines of 20 characters can be added to the header of printouts.

The analyser is controlled using 4 function buttons and a rotary dial.

The four buttons (from left to right) switch on and off the analyser, switch on and off

the backlight and task light, switch on and off the pump and send data to a printer or to

the memory. The buttons with UP, DOWN and ENTER arrows also change settings

such as date, time, fuel, etc. when in MENU mode.

Page 5

ANALYSER LAYOUT & FEATURES

Rotary Switch

Function

buttons x 4

“Battery Charging”

indicator

Water Trap

Particle Filter

Enter

Menu controls

Scroll up/down

Tasklight and infra-red emitter

Flue Gas Inlet

Temp and pressure

connections

Battery Compartment

(behind rubber sleeve)

Page 6

Page 7

1. BATTERIES

Battery Type

This analyser has been designed for use with disposable alkaline batteries or

rechargeable Nickel Metal Hydride (NiMH) batteries. No other battery types are

recommended.

WARNING

The battery charger unit must only be used when NiMH batteries are fitted.

Replacing Batteries

Turn over the analyser, remove its protective rubber sleeve and fit 4 “AA” batteries in

the battery compartment. Take great care to ensure they are fitted with the correct

battery polarity. Replace the battery cover and protective rubber sleeve.

Switch the analyser on and check that the analyser’s time and date are correct. To

reset see USING THE MENU, Section 5.

Charging NiMH Batteries

Ensure that you use the correct charger. The part number is KMCU250/UK.

To fully charge NiMH batteries:

Switch the KANE451 on.

The charger must then be connected and switched on.

When charging, the red Battery Charging Indicator will illuminate.

Now switch the KANE451 off. The display will show “BATTERY CHARGING”

The first charge should be for 12 hours continuously. NiMH batteries are suitable for

top up charging at any time, even for short periods.

An in-vehicle charger can be used to top up the analyser's batteries from a 12 volt

vehicle battery. The part number is KMCU450/12

Battery Disposal

Always dispose of depleted batteries using approved disposal methods that protect the

environment

Page 8

2. BEFORE USING THE ANALYSER EVERY TIME:

Check the water trap is empty and the particle filter is not dirty:

- To empty water trap, unscrew the red drain plug and re-plug once it is empty.

- To change the particle filter, remove protective rubber sleeve, slide the water

trap unit from the analyser, remove the particle filter from its spigot and replace.

Reconnect the water trap unit and rubber protective sleeve.

Connect the flue probe hose to the analyser’s flue gas inlet and connect the flue

probe’s temperature plug to the T1 socket – check the plug’s orientation is correct -

see Page 6.

2.1 FRESH AIR PURGE

Position the flue probe in fresh air, then press / . The analyser’s pump

starts and the analyser auto-calibrates for approximately 90 seconds. When complete:

Select “Ratio” on the dial. In fresh air the CO reading should be zero.

Select “O

/Eff” on the dial. In fresh air the O

reading should be 20.9% ± 0.1%.

RESET

GAS ZERO

IN FRESH

AIR Ð

This message indicates that the analyser needs to be reset in fresh air. To do so,

ensure that the analyser is in fresh air and press / .

To perform a manual ‘Gas Zero’, select ‘Ratio’ on the dial, hold down the

key and you will see the message above.

Page 9

2.2 STATUS DISPLAY

Select “Status” on the dial to view the following:

BAT 39 →

Replace alkaline batteries if less than 10.

Recharge NiMH batteries if less than 30.

14:56:29 →

Current time. Can be re-set via the “Menu”.

11/03/06 →

Current date. Can be re-set via the “Menu”.

CAL 283 →

Shows number of days until next calibration is

due.

NOTE: The BAT status number for fully charged NiMH batteries or

new professional alkaline batteries is typically 99.

SAFETY WARNING

This analyser extracts combustion gases that may be toxic in relatively low

concentrations. These gases are exhausted from the back of the instrument. This

analyser must only be used in well-ventilated locations by trained and

competent persons after due consideration of all the potential hazards.

Users of portable gas detectors are recommended to conduct a “bump” check before

relying on the unit to verify an atmosphere is free from hazard.

A “bump” test is a means of verifying that an instrument is working within acceptable

limits by briefly exposing to a known gas mixture formulated to change the output of all

the sensors present. (This is different from a calibration where the instrument is also

exposed to a known gas mixture but is allowed to settle to a steady figure and the

reading adjusted to the stated gas concentration of the test gas).

Page 10

3. USING THE FOUR FUNCTION BUTTONS:

Switching ON

the Analyser

Press / button to switch the unit ON. This must be

done in fresh air to ensure that the analyser auto calibrates its

sensors properly.

When switched on, the analyser beeps and briefly displays battery

%, fuel and pressure units. Its bottom line counts down from 90

until the sensors are ready to use. If the analyser will not auto

calibrate, its sensors need to be replaced or recalibrated by an

authorised repair centre.

If an inlet temperature probe (optional) is connected into the T2

socket during its countdown, the measured temperature from the

inlet probe will be used as the inlet temperature.

If an inlet temperature probe is not connected to the analyser

during countdown the measured temperature from the flue probe

will be used as the inlet temperature.

If neither probe is connected during countdown the analyser’s

internal ambient temperature will be used as the inlet temperature.

Switching OFF

the Analyser

Press / button to switch the analyser OFF. The

display counts down from 30 with the pump on to clear the sensors

with fresh air – If the probe is still connected, make sure analyser

and probe are in fresh air.

Press / if you want to stop the countdown and return

to making measurements.

Note: The analyser will not switch off unless the CO

reading is below 20ppm.

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