Johnson Controls FX80 Manual de usuario

FX80 Supervisory Controller Installation

Instructions

Applications

This document describes how to mount and wire the following:

• DIN-mount, 24 VAC/DC powered FX80 controller

• Wall-mount, Class 2 universal AC power adapter supplying 24 VAC

Note: The FX80 controller requires, at a minimum, FX Supervisory Release 14.1. A maximum

of four total option card modules are supported. Separate limits may exist in the controller’s

license to further limit functionality.

Figure 1: FX80 Controller

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when this equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed

and used in accordance with the instruction manual, may cause harmful interference to

radio communications. Operation of this equipment in a residential area may cause harmful

interference, in which case the users will be required to correct the interference at their own

expense.

Part No. 24-10143-861 Rev. A

2019-03-22 (barcode for factory use only)

FX-SC8BASE-0, FX-SC8BASE-700

*2410143861A*

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing

Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le

matériel brouilleur du Canada.

Installation

Unpack the FX80 controller and inspect the contents of the package for damaged or missing

components. If the controller is damaged, contact the Johnson Controls® Product Sales Operations

team and return any damaged components for repair or replacement.

Parts included

• FX80 controller

• MicroSD card installed in the controller

• Coax-mount 2.4 GHz antenna for Wi-Fi, two 3-position RS-485 connector plugs, and a grounding

wire

• 2-position 24 VAC/DC connector plug

• This FX80 Installation Sheet

• FX80 IT Security Notice

Special tools needed

• One of the following:

- UL listed, Class 2, 24 VAC transformer, rated at minimum of 20 VA

- 24 VDC power supply, capable of supplying at least 1A (24W)

- FX-SC8XPS-0 wall-mount AC power adapter with barrel connector plug

Note: A dedicated transformer is required (it cannot power additional equipment).

• DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), recommended for any

installation that includes option modules.

• Suitable tools and fasteners for mounting the unit and any accessories.

Precautions

General precautions

Warning

Risk of Electric Shock.

Disconnect the power supply before making electrical connections. Contact with components carrying

hazardous voltage can cause electric shock and may result in severe personal injury or death.

FX80 Supervisory Controller Installation Instructions2

Warning

Risque de décharge électrique.

Débrancher l'alimentation avant de réaliser tout branchement électrique. Tout contact avec des

composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de

provoquer des blessures graves, voire mortelles.

Important: Use copper conductors only. Make all wiring in accordance with local, national,

and regional regulations. Do not exceed the FX80 Supervisory Controller’s electrical ratings.

Important: Remove all power to controller before attaching (plug in) or detaching (unplug)

any option card module, to prevent possible equipment damage.

Static Discharge Precautions

Static charges produce voltages high enough to damage electronic components. The

microprocessors and associated circuitry within the devices are sensitive to static discharge.

Note: Removal of the cover is not required. The controller contains no configurable or user-

serviceable items (such as jumpers).

Mounting

Mount the controller in a location that allows clearance for wiring, servicing, and module removal.

Physical mounting

The following applies when you physically mount the unit.

• Horizontal mounting is strongly recommended to achieve maximum heat dissipation and meet

the operating temperature upper limit. Any other mounting orientation reduces the upper limit.

• Mounting on a 35 mm wide DIN rail is recommended. The controller's unit base has a molded

DIN rail slot and locking clip, as do option modules. DIN rail mounting ensures alignment of the

connectors between the devices.

• Up to four option modules are supported.

• Dimensions of a unit appear in the following figure.

3FX80 Supervisory Controller Installation Instructions

Figure 2: Mounting dimensions of Controller and option modules

Environmental requirements

Note: This product is for indoor use only (altitude to 2,000 m [6,562 ft]).

Ambient conditions must be within the range of:

• Operating Temperature: -20°C to 60°C (-4°F to 140°F)

• Storage Temperature: -40°C to 85°C (-40°F to 185°F)

• Relative Humidity: 5% to 95% non-condensing. Pollution Degree 3

• Supply (mains) voltage requirements are as follows:

- Allowable voltage fluctuation to -15%, +10%

- Temporary overvoltages +/- 15%

Note: Horizontal mounting is strongly recommended to achieve maximum heat dissipation

and meet the operating temperature upper limit. Any other mounting orientation reduces this

upper limit.

Mounting on the DIN rail

1. Pull the controller’s locking clip down.

FX80 Supervisory Controller Installation Instructions4

Figure 3: Fastening to the rail

2. Tilt the module to hook over the DIN rail.

3. Push down and in on the unit, fastening it to the rail.

4. Slide the module firmly into the controller’s connector (or existing option module) to seat.

5. Mount any option card module onto the DIN rail in the same way.

Figure 4: Slide module into Controller's connector

6. Slide the module firmly into the controller’s connector to seat. Repeat for other modules as

needed (four maximum).

7. Secure both ends of the final assembly with DIN rail end-clips provided by the DIN rail vendor.

Wiring

Earth ground and power

Earth grounding provides protection from electrostatic discharge or other forms of EMI.

5FX80 Supervisory Controller Installation Instructions

Figure 5: Earth ground and power options

Depending on the power source used:

•2.1 (AC): Dedicated 24 V transformer required, with neither side of the transformer secondary

tied to ground.

•2.2 (DC): Polarity is not important (uses onboard diode bridge), with neither leg tied to ground.

•2.3 (Wall-mount AC adapter, FX-SC8XPS-0) instead of wiring 24 V to 2-position connector. Do not

use the wall-mount AC adapter simultaneously with power wired 2-position connector.

Wiring earth ground and power

Important: Before making power terminations, de-energize the 24 V power source. Do not

restore power until completing all other mounting and wiring.

Important: A grounding point must be present nearby.

1. Install the included earth ground wire to the controller's earth ground spade lug, and

terminate the other end to a nearby earth ground.

2. Unplug the controller's 2-position power connector plug and terminate the 24 V supply source

(AC or DC) to the connector. Leave the connector unplugged.

Communications wiring

FX80 Supervisory Controller Installation Instructions6

Figure 6: Communications ports on the Controller

Table 1: Communications ports on the Controller

Callout Description

1 RS-485 ports and bias switches

2 Wi-Fi adapter, settings switch, and antenna

3 Ethernet ports, 10/100-Mbit, RJ-45

4 Earth ground and 24 V power input

Wi-Fi

An integral Wi-Fi adapter provides wireless connectivity using the IEEE 802.11b/g/n standard, and

provides an RP-SMA coax antenna connector.

The Wi-Fi configuration switch sets operation as follows:

•OFF - (Default, middle) Wi-Fi adapter is disabled.

•ACC - Controller provides operation as a Wi-Fi access point for up to 20 clients.

•CLT - Controller operates as a client to an existing 802.11b/g/n router or access point.

Note: By default, the Wi-Fi software is disabled. You must enable the WiFi within the software

before it becomes available.

RS-485 wiring

On the controller's top side, two RS-485 ports operate as COM1 and COM2. Each port is capable of

up to 115,200 baud, and uses a 3-position, screw terminal connector.

Use shielded, twisted-pair, 18-22 AWG cabling to wire in a continuous daisy chain fashion to other

RS-485 devices: minus-to-minus, plus-to-plus, and shield-to-shield. Connect the shield wire to earth

ground at one end only.

For more information about wiring guidelines, refer to FX-PC Series Controllers MS/TP

Communications Bus Technical Bulletin (LIT-12011670).

7FX80 Supervisory Controller Installation Instructions

Figure 7: RS-485 wiring example

Table 2: RS485 wiring example

Callout Description

1 RS-485 port A (COM1) is often used to support a trunk of LP-FXRIO16-0 modules. Do

not mix LP-FXRIO16-0 modules with other types of RS-485 devices on the same RS-485

trunk.

2 RS-485 port B (COM2) supporting a network of other field devices using RS-485 field

communication.

3 RS-485 devices on the same network should use the same protocol and baud rate. Up

to 32 or more devices may be supported depending on device specifications.

RS-485 bias switches

Each RS-485 port has an adjacent 3-position biasing switch, with these settings:

•BIA - (Default, middle) Controller provides RS485 biasing, but without a termination resistor.

FX80 Supervisory Controller Installation Instructions8

•END - Both RS485 biasing and a termination resistor are provided by the controller.

•MID - No RS485 biasing or termination resistor is provided by the controller.

Often, adding RS-485 biasing can improve communications by eliminating indeterminate idle

states.

Note: FX-PC controllers implement biasing. When using RS485 for BACnet MS/TP with FX-PC

controllers, we recommend using the MID position (with FX-PC controllers at the ends of the

trunks with their EOLs set). The BIA position is not required for an all FX-PC controller trunks.

For more information, refer to the FX-PC Series Controllers MS/TP Communications Bus Technical

Bulletin (LIT-12011670).

Ethernet wiring

Two RJ-45 10/100-Mbit Ethernet connectors are labeled PRI (LAN1) for primary, and SEC (LAN2) for

secondary. Use a standard Ethernet patch cable to an Ethernet switch.

The factory-default IP address for PRI is 192.168.1.149. The default subnet mask is 255.255.255.0.

By default, the SEC (LAN2) port is disabled.

Setup and adjustments

Power Up and initial checkout

1. Apply power. To do this, do one of the following:

- Insert the 2-position 24 V power connector plug.

- Insert the barrel plug of the wall-mount AC adapter (FX-SC8XPS-0).

2. Check the STAT (Status) and BEAT (Heartbeat) LEDs.

When power is applied, the green STAT LED flashes. This LED indicates that the system is work-

ing, with power applied. During startup, the BEAT LED may blink at 1 Hz with a 90/10 percent

on/off duty cycle. When startup completes, the platform daemon is started, and the normal 1

Hz flash at 50/50 percent on/off duty cycle of the BEAT LED returns.

LEDs

The controller provides a number of status LEDs. All but one of the LEDs are visible with the front

access door closed.

Figure 8: LEDs and descriptions

9FX80 Supervisory Controller Installation Instructions

Table 3: LEDs and descriptions

Callout Description

1Wi-Fi (Green) - Lit when Wi-Fi configuration switch is not off

2RS-485 A (COM1) - Transmit (TX) and Receive (RX)

3RS-485 B (COM2) - Transmit (TX) and Receive (RX)

4STAT (Green) - Remains lit when controller is powered

5BEAT (Yellow) - Heartbeat, normally 1 Hz 50% duty cycle

6Secondary Ethernet - SEC (LAN2) Link and Activity

7Primary Ethernet - SEC (LAN1) Link and Activity

8(Behind door) BACKUP (Green) - Typically off

If the BEAT LED stays on constantly, does not light, or blinks very fast, have your ABCS Distributor

contact the FSC or your appropriate technical support group.

Important: The 1 Hz, 90/10 percent on/off BEAT flash at startup also occurs during other

critical operations, such as a firmware upgrade to the controller or any attached modules.

To be safe, do not remove power from the controller while its BEAT LED flashes with a 90/10

percent on/off duty cycle. Wait for the normal (50/50 percent) flash to return before removing

power.

Remove or replace the microSD flash memory card

If necessary, you may need to remove or replace microSD flash memory card.

Figure 9: MicroSD card location in Controller

Table 4: MicroSD card location in Controller

Callout Description

1Access shutter for the microSD card (slide to open or close)

2Card carrier inside the controller

3MicroSD card to insert or remove from the card carrier

Important: Disconnect all power to the controller before removing or inserting the

microSD card. Otherwise, equipment damage is likely to occur.

FX80 Supervisory Controller Installation Instructions10

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