IMT TH5K115 Manual de usuario

Manual # 99905539

TH5K115 Manual

Revised 20141008

IOWA MOLD TOOLING CO., INC.

PO Box 189

Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424

Website: http://www.imt.com

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any

form or by any means, electronic, mechanical, photocopying, recording or otherwise without the

prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

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Contents

Revisions .................................................................................................................................................... iii

Tirehand Introduction 5

TH5K115 Specifications 7

General Specifications..................................................................................................................................8

Dimensional Drawing...................................................................................................................................9

Capacity Chart............................................................................................................................................10

Installation 11

Tirehand Installation Introduction ..............................................................................................................12

Typical Tirehand Hydraulic Installation.....................................................................................................13

Loader Installation......................................................................................................................................14

Lift Truck Installation.................................................................................................................................15

Bulkhead Installation..................................................................................................................................16

Valvebank Installation................................................................................................................................17

Operation 19

Operator Training .......................................................................................................................................19

Tirehand Intended Use and Identification...................................................................................................20

TH5K115 Component Identification..........................................................................................................20

Tirehand Equipment Inspection..................................................................................................................21

Work Station Positioning............................................................................................................................21

Tirehand Controls.......................................................................................................................................22

Tirehand Fallback Arms .............................................................................................................................23

Tirehand Task Performance........................................................................................................................24

Tirehand Operating Restrictions.................................................................................................................26

Tirehand Electrical Safety ..........................................................................................................................27

Tirehand Warnings .....................................................................................................................................28

Maintenance 31

Tirehand Maintenance Introduction............................................................................................................31

Tirehand Lubrication Points .......................................................................................................................32

Purging Tirehand Trapped Air....................................................................................................................32

Hydraulic System........................................................................................................................................32

Tirehand Preventative Maintenance ...........................................................................................................33

Tirehand Inspection Chart ..........................................................................................................................35

Tirehand Repair 37

Tirehand Troubleshooting...........................................................................................................................38

Tirehand Cylinders .....................................................................................................................................39

Replacement Parts ......................................................................................................................................40

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ii Contents

Tirehand Hydraulic Motors ........................................................................................................................41

Tirehand Relief Valve Adjustment .............................................................................................................41

Tirehand Bearings.......................................................................................................................................42

Turntable Bearing Thread Tightening Sequence ........................................................................................44

Turntable Bearing Inspection......................................................................................................................45

Thread Torque Chart (English)...................................................................................................................46

Thread Torque Chart (Metric) ....................................................................................................................47

Tirehand Parts 49

Tirehand Parts Ordering Information..........................................................................................................50

SUB BASEASSEMBLY (40724893) ........................................................................................................51

Clamp Assembly (40724894) (Effective from 10/28/13)...........................................................................52

Clamp Assembly (40724894) (Effective thru 10/28/13) ............................................................................53

Sub Base Assembly (40724912).................................................................................................................54

Cylinder (51724847)...................................................................................................................................55

Cylinder (3B160870)..................................................................................................................................56

Cylinder (3B022850)..................................................................................................................................57

CAMERAKIT (40724928) ........................................................................................................................58

Hydraulic Kit w/Valve Bank (91724909)...................................................................................................59

Valvebank (73734735) ...............................................................................................................................60

Valvebank Schematic (73734735)..............................................................................................................61

Hydraulic Kit w/o Valve Bank (91724929)................................................................................................62

Harness – Tirehand Radio Remote (77441524)..........................................................................................63

Harness – Tirehand Chassis Interface(77441525)......................................................................................65

Harness – Tirehand Radio Remote (77441525)..........................................................................................66

Decal Kit (95724921) .................................................................................................................................67

Radio Remote 69

Camera Option 71

Camera Kit – Dual (40724922) ..................................................................................................................72

MONITOR-DUAL VISION

(77734784)

.................................................................................................73

Camera-For Dual Vision Monitor

(77734785)

.........................................................................................97

Cable-Coax 65’ for Dual Vision Monitor (77734786) .............................................................................101

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iii

Revisions

DATE

LOCATION

DESCRIPTION

20130529

Pages 49-57

Added parts information

20130701

91725567

PER ENGINEERING MARK-UP; 91725567 was 91724909

20130711

Chapter 8

PER ENGINEERING MARK-UP; Added Camera Option Information.

20131003

73734735

77441524

77441525

Added per engineering mark-up.

20131010

Chapter 8/9

Added Radio Remote chapter 8. Chapter 9 was 8.

20131106

91724929

Hose kit part number corrected.

20131205

91724909

91724929

40724894

Was 91725567 (ECN 12108)

Updated schematic and BOM (ECN 12108)

Added BOM and schematic (ECN 12098)

20141008

Chapter 7

Added cylinders.

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This manual includes operation, safety, and maintenance instructions and replacement parts for

your IMT Tirehand.

In addition to reading the manual, it is your responsibility to become familiar with government

regulations, hazards, and the specific operation of your equipment. Use caution and common

sense while operating and maintaining the equipment and follow all safety procedures and

regulations. Treat this equipment with respect and service it regularly.

MODIFICATIONS

Modifications to your equipment must be performed with IMT approved accessories, parts and

optional equipment. If in doubt, contact IMT prior to making any modifications. DO NOT alter or

modify any safety device! All safety devices must be inspected, tested and maintained in proper

working condition.

Decals regarding safety and operation are considered safety equipment, and must be kept clean

and legible.

The equipment owner and/or designated employee is responsible for informing all operators,

maintenance personnel, and others involved in equipment operation about the safe operation and

maintenance of the equipment. If questions arise concerning safe operation, contact IMT or your

IMT distributor for clarification.

WARRANTY

Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading,

abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or

implied - other than the official, published IMT new machinery and equipment warranty will be

valid with this unit.

NOTICE TO THE OWNER / USER

If your equipment is involved in a property damage accident, contact your IMT distributor

immediately and provide them with the details of the accident and the serial number of the

equipment. If an accident involves personal injury, immediately notify your distributor and IMT

Technical Support at:

IOWA MOLD TOOLING CO., INC.

500 HWY 18 WEST

GARNER, IA 50438

641 - 923 - 3711

Tirehand Introduction

CHAPTER 1

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6 TH5K115 Manual #99905539

RESPONSIBILITY

It is the user’s responsibility to maintain and operate this unit in a manner that will result in the

safest working conditions possible. In addition, it is the user’s responsibility to be aware of

existing Federal, State, and Local codes and regulations governing the safe use and maintenance

of this equipment.

MANUAL STRUCTURE

Throughout this manual, four means are used to draw the attention of personnel. They are NOTEs,

CAUTIONs and WARNINGs and DANGERs and are defined as follows:

NOTE

ANOTE is used to either convey

additional information or to provide

further emphasis for a previous point.

CAUTION

ACAUTION is used when there is the

very strong possibility of damage to the

equipment or premature equipment

failure.

WARNING

A WARNING is used when there is the

potential for personal injury or death.

DANGER

Danger indicates an imminently hazardous

situation which, if not avoided, will result

in death or serious injury. Danger is used

in the most extreme situations.

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In This Chapter

General Specifications............................................................8

Dimensional Drawing..............................................................9

Capacity Chart......................................................................10

CHAPTER 2

5K115

Specifications

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8 TH5K115 Manual #99905539

General Specifications

GENERAL SPECIFICATIONS

TIREHAND MAXIMUM CAPACITY 5500 lb (2495 kg)

BODY ROTATION

350° Cylinder Rotation

PAD ROTATION SYSTEM

120° Rotating Pads

TIREHAND WEIGHT (FORKLIFT MOUNTED)

2500 lb (1134 kg)

CLAMPING SPAN

28" to 115" (71.1 - 292.1 cm)

CENTER OF GRAVITY-Forklift-mounted tirehand with

5500 lb (2495 kg) tire & rim assembly at 106" (269.2

cm) clamp opening

66" (167.6 cm)

METHOD OF CLAMPING

Parallelogram

CLAMPING LOAD HOLDING VALVES

Counterbalance valve

HYDRAULIC CONTROL VALVE

Located on base assembly

HYDRAULIC CONTROLS

5-function remote control (radio or cab-mounted)

OPTIMUM PUMP CAPACITY (supplied from carrier

vehicle)

12 U.S. GPM (45.4 liters/min) @ 2500 - 3000 PSI

(57 liters/min @ 172.4 bar)

COUNTERWEIGHT NEEDED

As required for stabilization

STANDARD FEATURES

Hydraulic fallback protection

Rim flange hardware on pads

Forklift or loader mounting

OPTIONAL FEATURES

Electric controls

Lateral shifting capabilities

VEHICLE COMPATIBILITY

The Tirehand will permanently adapt to either a forklift truck or a front-end loader. When mounting to a forklift truck,

it is recommended that the truck be equipped with a sideshifter. If adapted to a front-end loader, quick couplers are

available which enable the disconnection of the Tirehand so that the original bucket can be quickly coupled to the

machine for normal operations.

IMT reserves the right to change specifications and design without notice. Where applicable, specifications are in

accordance with SAE standards and ISO/DIS 3691-1, the international standard for Industrial Trucks - Safety

Requirements and Verification.

IOWA MOLD TOOLING CO., INC.

BOX 189, GARNER, IA 50438-0189

TEL: 641-923-3711 FAX: 641-923-2424

Courtesy of Crane.Market

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