IMT 2003i Manual de usuario

Manual # 99904385

IMT 2003i Technical

Specifications & Parts

Revised: March 13, 2017

IOWA MOLD TOOLING CO., INC.

PO Box 189

Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424

Website: http://www.imt.com

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any

form or by any means, electronic, mechanical, photocopying, recording or otherwise without the

prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Contents

Revisions .................................................................................................................................................... iii

Introduction 5

Safety 7

Safety Instructions ........................................................................................................................................8

Daily Safety Inspection...............................................................................................................................10

Electrical Hazards.......................................................................................................................................11

Crane Capacity............................................................................................................................................14

2003i Capacity Chart..................................................................................................................................15

Electric Crane Danger Decal Placement.....................................................................................................16

Work Site Planning.....................................................................................................................................18

Stabilizer Operation....................................................................................................................................19

Ground Support ..........................................................................................................................................20

Winch Safety ..............................................................................................................................................20

Operation 21

Electric Crane Start-up and Task Performance...........................................................................................21

Tethered Remote Handle Operating Instructions........................................................................................23

Crane Shut Down........................................................................................................................................24

Operation in Poor Conditions.....................................................................................................................25

Hand Signals...............................................................................................................................................25

Maintenance & Repair 27

Maintenance Introduction...........................................................................................................................27

Electric Crane Power Safety.......................................................................................................................28

Maintenance Schedule................................................................................................................................28

Electric Crane Lubrication..........................................................................................................................29

Grease Zerks...............................................................................................................................................29

Pin Removal & Inspection..........................................................................................................................30

Electric Crane Wear Pads...........................................................................................................................31

Wire Rope Inspection .................................................................................................................................32

Wire Rope Lubrication ...............................................................................................................................33

Wire Rope Maintenance .............................................................................................................................33

Wire Rope Inspection & Replacement........................................................................................................33

Additional Inspections................................................................................................................................34

Technical Specifications 37

2003i Technical Data..................................................................................................................................38

2003i Capacity Chart..................................................................................................................................39

2003i Geometric Configuration & Mounting Pattern.................................................................................40

ii Contents

Crane Reference 41

2003i Assemblies & Grease Zerk Locations...............................................................................................42

2003i Recommended Spare Parts ...............................................................................................................43

Electric Crane Control................................................................................................................................44

Parts 45

Parts Information ........................................................................................................................................46

Crane Assembly & Complete Parts List (99904352-1) ..............................................................................48

Base & Mast Assembly (99904352-2) (See Parts List for Effectivity Dates).............................................50

Base & Mast Assembly (99904352-2) (See Parts List for Effectivity Dates).............................................52

Boom Assembly (99904352-3)...................................................................................................................54

Electrical Box & Gear Guard (99904352-4)...............................................................................................55

Boom, Winch, & Crane Assembly (99904352-5).......................................................................................56

Electrical Installation (99904398)...............................................................................................................58

Electric Crane Battery Circuit (99904884).................................................................................................59

Winch (71570921) (Eff 2-09).....................................................................................................................60

Winch (71570875) (Through 2-09) ............................................................................................................61

Handle Assembly, Tethered Remote (51721683).......................................................................................63

Turntable Gear (71056635).........................................................................................................................65

Decal Kit (95721546) .................................................................................................................................67

General Reference 69

Inspection Checklist....................................................................................................................................69

Deficiency / Recommendation / Corrective Action Report ........................................................................74

Thread Torque Chart (English)...................................................................................................................76

Thread Torque Chart (Metric) ....................................................................................................................77

Turntable Bearing Thread Tightening Sequence ........................................................................................78

Turntable Bearing Inspection......................................................................................................................79

Turntable Bearing Tilt Test.........................................................................................................................80

Contents iii

Revisions

DATE LOCATION DESCRIPTION

20090312

THROUGHOUT

ADDED COMPONENT SPARE PARTS, UPDATED ELECTRICAL KIT,

ASSEMBLIES.

20100427

99904884

ADDED BATTERY CIRCUIT DRAWING.

20100615

SPECS.

CORRECTED ELECTRICAL INSTALLATION REQUIREMENTS

20100812

71570921

ADDED 71570921 WINCH PARTS

20111117

ECN 11628 - EDIT STABILIZER WORDING, UPDATE DECALS.

20131120

99904352-2

ECN 12043 & 11974

20140909

GREASING

INSTRUCTIONS

ECN 12264 – MOLUB-ALLOY 882 WAS MOLUB-ALLOY 936

20170313

70392399

CN:519:Updated to new grease info

GENERAL

This manual will help you operate your IMT crane correctly and safely. The manual does not

replace any government regulations, safety codes or insurance carrier requirements. Read and

understand the manual and all safety procedures for this crane prior to operation.

WARNING

Failure to read, understand and follow any

safety procedures for this equipment may

result in death, serious injury or equipment

damage.

Use caution and common sense. Refer to ANSI/ASME B30.5, the standard for Telescoping and

Mobile Boom Cranes, for more information on crane design and test criteria. (Contact the

American Society of Mechanical Engineers at www.asme.org for information on ANSI/ASME

B30.5.) Crane operators must also be familiar with OSHA 29CFR, Subpart N, Article 1926.550

and CAL-OSHA Title 8, Article 93 (California).

CRANE AND SAFETY EQUIPMENT MODIFICATIONS

Do not modify your crane with anything other than IMT approved equipment. If in doubt, contact

IMT prior to making modifications. DO NOT alter or modify any safety device! All safety devices

must be inspected, tested and maintained in proper working condition.

Decals regarding crane safety and operation are safety equipment and must be maintained.

Decals must be kept clean and legible.

OWNER RESPONSIBILITIES

You must maintain and operate this unit for the safest working conditions possible. You must

follow existing Federal, State, and Local codes and regulations governing the safe use and

maintenance, and must make sure anyone involved in equipment operation understands how to

operate and maintain the crane safely. Contact IMT or your IMT distributor for clarification.

WARRANTY

The equipment warranty on this unit will be void on any part of the unit subjected to misuse due

to overloading, abuse, lack of maintenance and unauthorized modifications. No warranty -

verbal, written or implied - other than the official, published IMT new machinery and equipment

warranty is valid with this unit.

CHAPTER 1

Introduction

6 IMT 2003i Technical Specifications & Parts Manual # 99904385

MANUAL STRUCTURE

Throughout the manual, NOTEs, CAUTIONs, WARNINGs and DANGERs are used to draw the

attention of personnel. They are defined as follows:

NOTICE TO THE OWNER / USER

If the crane is involved in a property damage accident, contact your IMT distributor immediately

and provide them with the details of the accident and the serial number of the equipment. If an

accident involves personal injury, immediately notify your distributor and IMT Technical Support

at:

IOWA MOLD TOOLING CO., INC.

500 HWY 18 WEST

GARNER, IA 50438

641 - 923 - 3711

CAUTION

ACAUTION is used when there is the

very strong possibility of damage to the

equipment or premature equipment

failure.

WARNING

A WARNING is used when there is the

potential for personal injury or death.

NOTE

ANOTE is used to either convey

additional information or to provide

further emphasis for a previous point.

DANGER

Danger indicates an imminently hazardous

situation which, if not avoided, will result

in death or serious injury. Danger is used

in the most extreme situations.

In This Chapter

Safety Instructions....................................................................8

Daily Safety Inspection............................................................. 9

Electrical Hazards ....................................................................11

Crane Capacity ........................................................................14

Electric Crane Danger Decal Placement .................................. 16

Work Site Planning................................................................... 18

Stabilizer Operation..................................................................19

Ground Support........................................................................20

Winch Safety............................................................................ 20

CHAPTER 2

Safety

8 IMT 2003i Technical Specifications & Parts Manual # 99904385

Safety Instructions

WARNING

Keep children, by-standers, and persons not

required in the operation of equipment at

least 10’-0” (3.05 m) from the outermost

range of the crane.

SAFE CRANE OPERATION

Do NOT operate crane unless you have been trained in safe operation.

Read, understand, and follow manual, labels, safety instructions, and your employer’s work

rules.

Make sure guards, safety signs, and safety features are in place and in good condition.

Read, understand and follow the crane load and work area charts. Do not exceed crane or

winch ratings.

Keep three wraps of loadline on winch.

Operate crane controls slowly and smoothly.

Know the position of the booms at all times while operating the crane. Eliminate swing by

positioning the boom tip directly over the center of the load before lifting.

Do NOT operate in excessive wind speeds.

Keep load under boom tip. Do NOT side load boom, drag, or swing loads.

Stow boom and stabilizers before traveling.

Do not allow anyone to ride crane boom, hook, or load.

Follow all inspections and maintenance practices listed in manuals.

ELECTRICAL SYSTEM

This crane operates using electrical power from the vehicle battery.

DANGER

Avoid electrocution! Do NOT work on the

crane before turning off the crane power

supply in the crane cabinet and removing

the crane power disconnectcable from

the vehicle battery.

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