Generac Power Systems MD300 Manual de usuario

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Industrial Diesel Generator Set

EPA Certified Stationary Emergency

300 kW Diesel

Standby Power Rating

375kVA 300kW 60Hz

Prime Power Rating*

338kVA 270KW 60Hz

features benefits

primary codes and standards

Generator Set

=PROTOTYPE & TORSIONALLY TESTED 4PROVIDES A PROVEN UNIT

=UL2200 TESTED 4ENSURES A QUALITY PRODUCT

=RHINOCOAT PAINT SYSTEM 4IMPROVES RESISTANCE TO ELEMENTS

=WIDE RANGE OF ENCLOSURES AND TANKS 4PROVIDES A SINGLE SOURCE SOLUTION

Engine

=EPA COMPLIANT 4ENVIRONMENTALLY FRIENDLY

=INDUSTRIAL TESTED, GENERAC APPROVED 4ENSURES INDUSTRIAL STANDARDS

=POWER-MATCHED OUTPUT 4ENGINEERED FOR PERFORMANCE

=INDUSTRIAL GRADE 4IMPROVES LONGEVITY AND RELIABILITY

Alternator

=TWO-THIRDS PITCH 4ELIMINATES HARMFUL 3RD HARMONIC

=LAYER WOUND ROTOR & STATOR 4IMPROVES COOLING

=CLASS H MATERIALS 4HEAT TOLERANT DESIGN

=DIGITAL 3-PHASE VOLTAGE CONTROL 4FAST AND ACCURATE RESPONSE

Controls

=ENCAPSULATED BOARD W/ SEALED HARNESS 4EASY, AFFORDABLE REPLACEMENT

=4-20mA VOLTAGE-TO-CURRENT SENSORS 4NOISE RESISTANT 24/7 MONITORING

=SURFACE-MOUNT TECHNOLOGY 4PROVIDES VIBRATION RESISTANCE

=ADVANCED DIAGNOSTICS & COMMUNICATIONS 4HARDENED RELIABILITY

*EPA Certified Prime ratings are not available in the U.S. or its Territories for engine model year 2011 and beyond

Generator image used for illustration purposes only

MD300

PARALLELING UNIT

ENGINE SPECIFICATIONS

General Cooling System

Make Generac Cooling System Type Closed Recovery

EPA Emissions Compliance Stationary Emergency Water Pump Flow Pre-Lubed, Self Sealing

EPA Emissions Reference See Emissions Data Sheet Fan Type Pusher

Cylinder # 6 Fan Speed (rpm) 2250 rpm

Type In-Line Fan Diameter mm (in.) 762 (30.0)

Displacement - L 10.3 Coolant Heater Standard Wattage 2000

Bore - mm (in.) 125 (4.92) Coolant Heater Standard Voltage 240VAC

Stroke - mm (in.) 140 (5.51)

Compression Ratio 16.5:1 Fuel System

Intake Air Method Turbocharged/Aftercooled Fuel Type Ultra Low Sulfur Diesel Fuel

Cylinder Head Type 4-Valve Fuel Specifications ASTM

Piston Type Aluminum Fuel Filtering (microns) 5

Crankshaft Type Dropped Forged Steel Fuel Inject Pump Make Electronic

Fuel Pump Type Engine Driven Gear

Engine Governing Injector Type Common Rail

Governor Electronic Isochronous Engine Type Direct Injection

Frequency Regulation (Steady State) ± 0.25% Fuel Supply Line - mm (in.) 12.7(½")

Fuel Return Line - mm (in.) 12.7(½")

Lubrication System

Oil Pump Type Gear Engine Electrical System

Oil Filter Type Full-Flow System Voltage 24VDC

Crankcase Capacity - L (qts) 30 (31.68) Battery Charging Alternator Std

Battery Size (at 0ºC) 1155 CCA

Battery Group 8D

Battery Voltage (2) - 12VDC

Ground Polarity Negative

ALTERNATOR SPECIFICATIONS

Standard Model 520 mm Generac Voltage Regulator Type Digital

Poles 4 Number of Sensed Phases All

Field Type Revolving Regulation Accuracy (Steady State) ± 0.25%

Insulation Class - Rotor H

Insulation Class - Stator H

Total Harmonic Distortion < 5%

Telephone Interference Factor (TIF) < 50

Standard Excitation Permanent Magnent

Bearings Single Sealed Cartridge

Coupling Direct, Flexible Disc

Load Capacity - Standby 100%

Prototype Short Circuit Test Yes

CODES AND STANDARDS COMPLIANCE (WHERE APPLICABLE) PARALLELING CONTROLS

NFPA 99 BS5514 AUTO-SYNCHRONIZATION PROCESS

NFPA 110 SAE J1349 ISOCHRONOUS LOAD SHARING

ISO 8528-5 DIN6271 REVERSE POWER PROTECTION

ISO 1708A.5 IEEE C62.41 TESTING MAXIMUM POWER PROTECTION

ISO 3046 NEMA ICS 1 ELECTRICALLY OPERATED, MECHANICALLY HELD PARALLELING SWITCH

UL2200 SYNC CHECK SYSTEM

INDEPENDENT ON-BOARD PARALLELING

OPTIONAL PROGRAMMABLE LOGIC FULL AUTO BACK-UP CONTROL (PLS)

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Rating Definitions:

Standby – Applicable for a varying emergency load for the duration of a utility power outage with no overload capability. (Max. load factor = 70%)

Prime – Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. (Max. load factor = 80%) A 10% overload capacity is available for 1 out of

every 12 hours.

MD300 application and engineering data

300 kW Diesel

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please consult a Generac Power Systems Industrial

Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.

POWER RATINGS (kW)

STARTING CAPABILITIES (sKVA)

FUEL

COOLING

COMBUSTION AIR REQUIREMENTS

ENGINE EXHAUST

STANDBY PRIME

Three-Phase 120/208VAC @0.8pf 288 kW Amps: 1000 270 kW Amps: 937

Three-Phase 277/480VAC @0.8pf 300 kW Amps: 451 270 kW Amps: 406

Three-Phase 346/600VAC @0.8pf 300 kW Amps: 361 270 kW Amps: 325

sKVA vs. Voltage Dip

480VAC 208/240VAC

Alternator kW 10% 15% 20% 25% 30% 35% 10% 15% 20% 25% 30% 35%

Standard 300 303 454 605 757 908 1059 227 341 454 568 681 794

Upsize 1 400 387 581 775 968 1162 1356 345 570 835 1100 1450 1710

Upsize 2 500 457 686 914 1143 1371 1600 - - - - - -

Fuel Consumption Rates*

STANDBY PRIME

Fuel Pump Lift - in (mm) Percent Load gph lph Percent Load gph lph

36 (900) 25% 7.6 28.7 25% 6.9 26.1

50% 12.6 47.7 50% 11.6 43.9

Total Fuel Pump Flow (Combustion + Return) 75% 17.4 65.9 75% 15.8 59.8

31 gph 100% 22.1 83.7 100% 19.9 75.3

* Refer to "Emissions Data Sheet" for maximum fuel flow for EPA and SCAQMD permitting purposes.

STANDBY PRIME

Coolant Flow per Minute gpm (lpm) 95 (360) 95 (360)

Heat Rejection to Coolant BTU/hr 814,783 733,673

Inlet Air cfm (m3/min) 14,505 (411) 14,505 (411)

Max. Operating Radiator Air Temp Fº (Cº) 122 (50) 122 (50)

Max. Operating Ambient Temperature Fº (Cº) 104 (40) 104 (40)

Coolant System Capacity gal (L) 16.6 (63) 16.6 (63)

Maximum Radiator Backpressure in H2O 1.5 1.5

STANDBY PRIME

Flow at Rated Power cfm (m3/min) 850 (24.07) 765 (21.67)

STANDBY PRIME

Rated Engine Speed rpm 1800 1800

Horsepower at Rated kW** hp 480 432

Piston Speed ft/min 1654 1654

BMEP psi 336 302

** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes.

STANDBY PRIME

Exhaust Flow (Rated Output) cfm (m3/min) 2240 (63.4) 2016 (57.1)

Max. Backpressure (Post Silencer) inHg (Kpa) 1.5 (5.1) 1.5 (5.1)

Exhaust Temp (Rated Output) ºF (ºC) 1020 (549) 918 (492)

Exhaust Outlet Size (Open Set) NPT (male) 101.6 (4) 101.6 (4)

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MD300 operating data (60Hz)

300 kW Diesel

GENERATOR SET

Genset Vibration Isolation Std

IBC Seismic Certified/Seismic Rated Vibration Isolators Opt

Extended warranty Opt

Gen-Link Communications Software Opt

Steel Enclosure Opt

Aluminum Enclosure Opt

Enclosure Lighting Kits Opt

ENGINE SYSTEM

General

Oil Drain Extension Std

Oil Make-Up System Opt

Oil Heater Opt

Air cleaner Std

Fan guard Std

Radiator duct adapter Std

Industrial Exhaust Silencer Std

Critical Exhaust Silencer Opt

Fuel System

Fuel lockoff solenoid Std

Secondary fuel filter Std

Stainless steel flexible exhaust connection Std

Flexible fuel lines Opt

Primary fuel filter Opt

Single Wall Tank (Export Only) -

UL 142 Fuel Tank Opt

Cooling System

120VAC Coolant Heater Opt

208VAC Coolant Heater Opt

240VAC Coolant Heater Std

Other Coolant Heater -

Closed Coolant Recovery System Std

UV/Ozone resistant hoses Std

Factory-Installed Radiator Std

Radiator Drain Extension Std

Engine Electrical System

Battery charging alternator Std

Battery cables Std

Battery tray Std

Battery box Opt

Battery heater Opt

Solenoid activated starter motor Std

10A UL float/equalize battery charger Opt

Rubber-booted engine electrical connections Std

ALTERNATOR SYSTEM

UL2200 GENprotect™ Std

Main Line Circuit Breaker (Output connections on paralleling switch) Std

Alternator Upsizing Opt

Anti-Condensation Heater Opt

Tropical coating Opt

Permanent Magnet Generator Std

CONTROL SYSTEM

Control Panel

Digital H Control Panel - Dual 4x20 Display na

Digital G-100 Control Panel - Touchscreen na

Digital G-200 Paralleling Control Panel - Touchscreen Std

Programmable Crank Limiter Std

21-Light Remote Annunciator Opt

Remote Relay Panel (8 or 16) Opt

7-Day Programmable Exerciser Std

Special Applications Programmable PLC Std

RS-232 Std

RS-485 Std

All-Phase Sensing DVR Std

Full System Status Std

Utility Monitoring (Req. H-Transfer Switch) Std

2-Wire Start Compatible Std

Power Output (kW) Std

Power Factor Std

Reactive Power Std

All phase AC Voltage Std

All phase Currents Std

Oil Pressure Std

Coolant Temperature Std

Coolant Level Std

Oil Temperature Opt

Fuel Pressure Std

Engine Speed Std

Battery Voltage Std

Frequency Std

Date/Time Fault History (Event Log) Std

Low-Speed Exercise -

Isochronous Governor Control Std

-40deg C - 70deg C Operation Std

Waterproof Plug-In Connectors Std

Audible Alarms and Shutdowns Std

Not in Auto (Flashing Light) Std

Auto/Off/Manual Switch Std

E-Stop (Red Mushroom-Type) Std

Remote E-Stop (Break Glass-Type, Surface Mount) Opt

Remote E-Stop (Red Mushroom-Type, Surface Mount) Opt

Remote E-Stop (Red Mushroom-Type, Flush Mount) Opt

NFPA 110 Level I and II (Programmable) Std

Remote Communication - RS232 Std

Remote Communication - Modem Opt

Remote Communication - Ethernet Opt

PLS Full Auto Back-Up for PM-SC Opt

Alarms (Programmable Tolerances, Pre-Alarms and Shutdowns)

Low Fuel Opt

Oil Pressure (Pre-programmed Low Pressure Shutdown) Std

Coolant Temperature (Pre-programmed High Temp Shutdown) Std

Coolant Level (Pre-programmed Low Level Shutdown) Std

Oil Temperature Std

Engine Speed (Pre-programmed Overspeed Shutdown) Std

Voltage (Pre-programmed Overvoltage Shutdown) Std

Battery Voltage Std

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MD300 standard features and options

300 kW Diesel

OPEN SET

RUN TIME HOURS USABLE CAPACITY (GAL) L W H WT dBA*

NO TANK - 136 58 68 6088

8 183 136 58 81 7036

20 438 136 58 93 7348

31 693 136 58 105 7651

43 946 208 58 108 9295

60 1325 278 58 108 10128

STANDARD ENCLOSURE

RUN TIME HOURS USABLE CAPACITY (GAL) L W H WT dBA*

NO TANK - 175 58 78 8106

8 183 175 58 91 9054

20 438 175 58 103 9366

31 693 175 58 115 9669

43 946 208 58 118 11313

60 1325 278 58 118 12146

LEVEL 1 ACOUSTIC ENCLOSURE

RUN TIME HOURS USABLE CAPACITY (GAL) L W H WT dBA*

NO TANK - 200 58 78 8479

8 183 200 58 91 9427

20 438 200 58 103 9739

31 693 200 58 115 10042

43 946 234 58 118 11686

60 1325 304 58 118 12519

LEVEL 2 ACOUSTIC ENCLOSURE

RUN TIME HOURS USABLE CAPACITY (GAL) L W H WT dBA*

NO TANK - 181 58 107 7988

8 183 181 58 120 8936

20 438 181 58 132 9248

31 693 181 58 144 9551

43 946 208 58 147 11195

60 1325 278 58 147 12028

Tank Options

MDEQ OPT

Florida DERM/DEP OPT

Chicago Fire Code OPT

IFC Certification CALL

ULC CALL

Other Custom Options Available from your Generac Industrial Power Dealer

*All measurements are approximate and for estimation purposes only. Weights are without fuel in tank. Sound levels measured at 23ft (7m) and does not account for ambient site conditions.

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MD300 dimensions, weights and sound levels

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com

Specification characteristics may change without notice. Dimensions and weights are for preliminary purposes only. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.

300 kW Diesel

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