Follett HCD1000R Manual de operación

HCD1000R, HCD1000N Icemakers

Following installation, please forward this manual

to the appropriate operations person.

Operation and Service Manual

Order parts online

www.follettice.com

00129981R05

801 Church Lane • Easton, PA 18040, USA

Toll free (800) 523-9361 • (610) 252-7301

Fax (610) 250-0696 • www.follettice.com

MADEIN

THEUSA

PSIG

MODEL SERIALNO

CORPORATION

PARTNO

LOWSIDE

CHARGE

VOLTS

EastonPennsylvania

ModuleNo.

StockModule Identification Plate

ServiceNo.

Product

REFRIGERANT

AMPS

DESIGNPRESSURE HIGHSIDE

MIN.BRANCHCIRCUITAMPACITY

MAX.BRANCHCIRCUITFUSESIZE

MOTORCOMPRESSORTHERMALLYPROTECTED

FULLLOADAMPS

SINGLE

PHASE

208264

NSF

ULL

Follett Corporation

Equipment Return Policy

Follett equipment may be returned for credit under the following conditions:

1. The equipment is new and unused.

2. A return authorization number has been issued by customer service within 30 days after shipment.

3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.

4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward,

at the customer’s expense, new packaging.

Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of

improper packaging, Follett Corporation will not be held responsible.

Credit will be issued when:

The equipment has been inspected by Follett and deemed suitable to be returned to stock.

Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the

actual cost will be deducted.

Welcome to Follett Corporation

Specifications

Operation

Cleaning, weekly exterior care

Cleaning, semi-annual evaporator cleaning

Service

Icemaker operation

Water system

Electrical system

Normal control board operation

Test points

Time delay and self-flushing jumpers

Error faults

Hard errors

Soft errors

Relay output indication

Compressor/refrigerant solenoid output

Wiring diagram, evaporator unit

Wiring diagram, condenser unit

Gearmotor data

Mechanical system

Evaporator disassembly

Evaporator reassembly

Refrigeration system

Condenser unit operation

Refrigerant pressure data

Refrigerant charges

Refrigeration system diagram

Refrigerant replacement requirements

Evacuation

Ambients (evaporator unit)

Ice capacity test

Bin full detection system

Troubleshooting

Replacement parts

Table of contents

Welcome to Follett

Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and

outstanding after-the-sale support. To ensure that this equipment delivers the same degree of service, we ask

that you review the installation manual (provided as a separate document) before beginning to install the unit.

Our instructions are designed to help you achieve a trouble-free installation. Should you have any questions or

require technical help at any time, please call our technical service group at (800) 523-9361 or (610) 252-7301.

Before you begin

After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage

is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim,

if necessary.

Check your paperwork to determine which model you have. Follett model numbers are designed to provide information

about the type and capacity of Follett equipment. Following is an explanation of the different model numbers in the

1000 series.

CAUTION

• Outdoor installation of low side is not recommended and will void warranty.

• Moving parts. Do not operate with front cover removed.

• Hot parts. Do not operate with cover removed.

• To reduce risk of shock, disconnect power before servicing.

• Most ice machine cleaners contain citric or phosphoric acid, which can cause skin irritation. Read caution

label on product and follow instructions carefully.

• Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.

• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.

Horizon Series Icemaker Model Number Configurations

A Air-cooled, self-contained

W Water-cooled, self-contained

R Air-cooled, remote condensing unit

N Air-cooled, no condensing unit for

connection to parallel rack system

RVSD 1000HC

HC Horizon

Chewblet®

D Low side 115/60/1

Condenser 208-230/60/1

(remote condensing only)

C 208-230/60/1

(self-contained only)

E 230/50/1

(self-contained only)

Icemaker

Model Series Voltage

Capacity

Model Series Condenser

V Vision™

H Harmony™

B Ice storage

bin

J Drop-in

1000 up to

1036 lbs

(471kg)

1400 up to

1450 lbs

(658kg)

S Satellite-fill™

T Top-mount

Application Configuration

Chewblet is a registered trademark of Follett Corporation, registered in the US.

Specifications

Electrical

Separate circuit and equipment ground required.

Evaporator unit

Standard electrical – 115/60/1

Maximum fuse – 15 amps

Amperage – 6 amps

Condenser unit

Standard electrical – 220V, 60Hz, 1 phase

Maximum fuse – 30 amps

Amperage – 17.6 amps

Evaporator plumbing

3/8" OD push-in water inlet

3/4" MPT

Notes: 3/4" vented drain line must slope a minimum of 1/4" per foot (6mm per 30.4cm run).

Drain to be hard piped and insulated.

Water shut-off recommended within 10 feet (3m).

Follett recommends installation of Follett water filter system (part# 00130286) in icemaker

inlet water line.

Ambient

Evaporator unit

Air temperature 100˚F/38˚C max. 50˚F/10˚C min.

Water temperature 90˚F/32˚C max. 45˚F/7˚C min.

Water pressure 70 psi max. (483 kPa) 10 psi min. (69 kPa)

Condenser unit

Air temperature 120˚F/49˚C max. – 20˚F/-29˚C min.

Refrigeration

3/8" liquid line

5/8" suction line

Note: Rack system installations require a reserve capacity of 7,500 BTU/hr at

2˚F (– 17˚C) evaporator temperature.

Evaporator pressure regulator (not supplied) is required.

Weight Ice production

Evaporator unit

160 lbs (73kg)

Condenser unit

265 lbs (120kg)

1101

499

1045

474

990

449

935

424

879

399

1036

470

980

445

925

420

870

395

814

369

969

440

913

414

858

389

803

364

747

339

901

409

845

383

790

358

735

333

679

308

100

811

368

755

342

700

318

645

293

589

267

lbs

Inlet Water Temperature F/C

Ambient Air Temperature F/C

Air-cooled icemaker capacity/24 hrs.

Dimensions and clearances

Entire front of icemaker must be clear of obstructions/connections to allow removal.

1" (26mm) clearance above icemaker for service.

1" (26mm) minimum clearance on sides.

Condenser

Side View

Condenser

Front View

26.56"

(675mm)

31.34" (797mm)

22.63"

(575mm)

(102mm)

1.9"

(49mm)

Power connection

Refrigeration

connections

5/8" suction line

3/8" liquid line

2.87

(73mm)

1.81

(46mm)

1.75" (45mm)

min. req'd

NEMA 5-15

right angle

Ice transport hose connection

19.3" (491mm)

3/8" OD push-in water inlet

2.5" (64mm)

15.69" (399mm)

3/4" MPT drain

2.53"

(65mm)

6.95"

(177mm)

15.56"

(395mm)

Front View Side View Back View

21.05" (535mm)

23.50"

(597mm)

21.28" (541mm)

22.8" (580mm)

Operation

Cleaning and preventive maintenance (all models)

Note: Do not use bleach to sanitize or clean the icemaker.

Preventive maintenance

Periodic cleaning of Follett’s icemaker system is required to ensure peak performance and delivery of clean,

sanitary ice. The recommended cleaning procedures that follow should be performed at least as frequently as

recommended, and more often if environmental conditions dictate.

Cleaning of the condenser can usually be performed by facility personnel. Cleaning of the icemaker system,

in most cases, should be performed by your facility’s maintenance staff or a Follett authorized service agent.

Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed

according to the schedule below. Service problems resulting from lack of preventive maintenance will not be

covered under the Follett warranty.

Weekly exterior care

The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent.

Monthly condenser cleaning (air-cooled icemaker only)

1. Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air-cooled icemakers to ensure

optimal performance.

2. When reinstalling counter panels in front of remote icemakers, be sure that ventilation louvers line up with

condenser air duct.

Semi-annual evaporator cleaning (every 6 months)

WARNING

• Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine cleaner or sanitizer.

CAUTION

• Use only Follett approved SafeCLEAN™ Cleaner (part #00132001) and NU-CALGON IMS-II SANITIZER.

• Do not mix Cleaner and Sanitizer solutions together.

• DO NOT USE BLEACH.

• It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

• Read and understand all labels printed on packaging before use.

Note: Complete procedure for cleaning an sanitizing MUST be followed. Ice must be collected for 10

minutes before putting ice machine back into service.

1. To clean – Remove cover. Press the CLEAN

button. The machine will drain. Wait for the LO

WATER light to come on (Fig. 1).

LO WATER

CLE

Fig. 1

2. Mix 1 gallon (3.8L) 120˚F (49˚C) water and

7 ounces (198g) (one 7 ounce packet of Follett

SafeCLEAN ice machine cleaner, part#-00132001).

Locate cleaning cup. Fill until HI WATER light

comes on (Fig. 2).

Note: Do not use bleach to sanitize or clean the

icemaker.

3. Replace cover on cleaning cup. Wait until machine

restarts. Machine will clean, then flush 3 times in

approximately 12 minutes (Fig. 3).

4. To sanitize – Press CLEAN button. The machine

will drain. Wait for LO WATER light to come on

(Fig. 4).

HI WATER

Fig. 2

Fig. 3

LO WATER

Fig. 4

HI WATER

Fig. 5

Fig. 6

Fig. 7

5.Mix 1 gallon 120˚F (49˚C) water and 1.6 ounces

(48ml) NU-CALGON IMS-II SANITIZER. Fill until

HI WATER light comes on (Fig. 5).

Note: Do not use bleach to sanitize or clean the

icemaker.

6. Replace cover on cleaning cup. Wait until machine

restarts. Machine will sanitize, then flush 3 times in

approximately 12 minutes (Fig. 6).

7. To clean transport tube – Press power switch OFF

(Fig. 7).

Fig. 8

16"

(407mm)

Fig. 9

Fig. 10

8. Disconnect coupling as shown (Fig. 8).

9. Using disposable food service grade gloves,

insert dry Sani-Sponge™ (kit part# 00132068).

Next,-insert Sani-Sponge soaked in Nu-Calgon

IMS-II sanitizer solution. Push both Sani-Sponges

down ice transport tube with supplied pusher tube

(Fig. 9).

10. Remove and discard 16" (407mm) pusher tube

(Fig. 10).

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