Emerson Fisher FIELDVUE 4400 Manual de usuario

Instruction Manual

D104738X012

4400 Transmitter

October 2023

www.Fisher.com

Fisher™FIELDVUE™4400 Digital Position

Transmitter

This manual applies to

Device Type 0x1314

Device Revision 1

Firmware Revision 3

DD Revision 1

Contents

Introduction 2.................................

Scope of Manual 2.............................

Description 2.................................

Specifications 2...............................

Educational Services 2.........................

Security 5.....................................

Installation 6..................................

General Mounting Guidelines 6..................

Mounting on Sliding-Stem Linear Actuators 8......

Bracket Mounted 8........................

Quarter-Turn Rotary Actuators 11................

Electrical Connections 12.......................

Position Transmitter or Discrete Switch 12.....

Calibrate and Configure the Position Transmitter 15..

Calibrate 16..................................

Configuration 17..............................

Alert Setup 25.............................

Maintenance 26................................

Replacing the Magnet Feedback Assembly 26......

Replacing the Instrument 27....................

Product Disposal Guidelines 27..................

Parts Ordering 27...............................

Parts Kits 28..................................

Figure 1. FIELDVUE 4400 Digital Position Transmitter

X1858-1

Scan or click code for

Installation Documents

& Field Support

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Introduction

Scope of Manual

This instruction manual includes specifications, installation, basic setup

and configuration, and maintenance and troubleshooting information for

the Fisher FIELDVUE 4400 position transmitter.

This manual describes using the local interface or an Emerson handheld

communicator, such as the AMS Trex Device Communicator, to setup and

calibrate the instrument.

Do not install, operate, or maintain a FIELDVUE 4400 position transmitter without being fully trained

and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid

personal injury or property damage, it is important to carefully read, understand, and follow all of the

contents of this manual, including all safety cautions and warnings. If you have any questions about

these instructions, contact your Emerson sales office before proceeding.

Description

The FIELDVUE 4400 transmitter senses the position of rotary or sliding-stem valves, vents, dampers, or other devices.

It provides a precise 4-20 mA feedback signal to indicate equipment position with digital capability via HART®

communication for process variable notifications and alerts/alarms. Position sensing uses a linkageless feedback

design that eliminates direct contact with the measured device (e.g. valve, regulator, level, louver, or other devices).

Specifications

Specifications for the 4400 are shown in table 1.

WARNING

This product is intended for a specific current range, temperature range and other application specifications. Applying

different current, temperature and other service conditions may result in personal injury, property damage or malfunction

of the product.

Educational Services

Emerson Educational Services

Phone: +1-800-338-8158

E-mail: [email protected]

emerson.com/mytraining

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Table 1. Specifications

Input Signal Source

Hall Effect Sensor and magnet array

Transmitter Output Signal

Analog: 4 to 20 mA DC

High saturation: 20.5 mA

Low saturation: 3.8 mA

High alarm(1):> 21.0 mA

Low Alarm(1):< 3.6 mA

Digital - PENDING:

HART 1200 Baud Frequency Shift Keyed (FSK)

HART Version 7

HART impedance requirements must be met to

enable communication. Total shunt impedance

across the master device connections (excluding the

master and transmitter impedance) must be between

230 and 600 ohms.

HART receive impedance:

Rx: 28.06k ohms

Cx: 5.84 nF

Output Current Limit: 30 mA DC maximum

Integral Limit Switch - PENDING

Two isolated solid state limit switches, configurable

throughout the calibrated travel range or actuated

from a device alert

Off State: 0 mA (nominal)

On State: up to 1 A

Supply Voltage: 24 - 30 VDC

Travel Limit Trip Points

Two

Recommended Power Supply

24 to 30 volts DC; 25 mA

Instrument has reverse polarity protection.

A minimum compliance voltage of 17.75 VDC (due to

HART impedance requirement) is required to

guarantee HART communication

Reference Accuracy

$1% of output span. Includes combined effects of

hysteresis, linearity, and deadband

Limit Switch: 2% of travel span

Repeatability

$0.25% of span

Electromagnetic Compatibility

Meets EN61326-1:2013

Performance is shown in table 2 and

EN61326-3-2:2008

Performance is shown in table 3

General Electrical Safety - Environmental

Conditions

Use: Indoor and Outdoor

Altitude: up to 2000 m

Temperature: -40_C to +80_C

Relative Humidity: 9.2 - 90%

Supply Voltage Fluctuations: N/A, not connected to

Mains

Transient Overvoltage: Category I

Pollution Degree: 4

Wet Locations: Yes

Operating Ambient Temperature Limits

-40 to 80_C (-40 to 176_F)

Mounting

The instrument can mount on the actuator of

sliding-stem or rotary valves or it can be used for

other applications. Refer to Bulletin 62.3:4400(S1)

D104740X012 for 4400 position monitor and magnet

array dimensions.

Actuator Compatibility

Stem Travel (Sliding‐Stem Linear)

Linear actuators with rated travel between 6.35 mm

(0.25 inch) and 606 mm (23.375 inches)

Shaft Rotation (Quarter‐Turn Rotary)

Rotary actuators with rated travel between 45

degrees and 180 degrees(2)

Hazardous Area Approvals - PENDING

cCSAus—Intrinsically Safe, Explosion‐proof,

Division 2, Dust Ignition‐proof

ATEX—Intrinsically Safe, Flameproof, Type n,

Dust by intrinsic safety

IECEx—Intrinsically Safe, Flameproof, Type n,

Dust by intrinsic safety or by enclosure

-continued-

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Table 1. Specifications (continued)

Electrical Housing - PENDING

cCSAus—Type 4X, IP66

ATEX—IP66

IECEx—IP66

Safety Instrumented System Classification -

PENDING

SIL2 capable

Approximate Weight

Transmitter without mounting bracket: 1.8 kg

(4 pounds)

Note: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.

1. Only one High/Low alarm available in a given configuration. Alarms are NAMUR NE43 compliant.

2. Rotary actuators with 180 degree rated travel require a special mounting kit; contact your Emerson sales office for kit availability.

Table 2. EMC Summary Results—Immunity per EN61326-1

Port Phenomenon Basic Standard Test Level Test Results(1)(2)

Enclosure

Electrostatic

discharge (ESD) IEC 61000-4-2 4 kV contact

8 kV air A

Radiated EM field IEC 61000-4-3 80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%

1400 to 6000 MHz @ 3V/m with 1 kHz AM at 80% A

Radiated power

frequency magnetic

field

IEC 61000-4-8 30 A/m at 50 and 60 Hz A

I/O signal/control

Burst IEC 61000-4-4 1 kV A

Surge IEC 61000-4-5 1kV (line to ground only, each) B

Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A

Protective earth

Burst IEC 61000-4-4 2 kV A

Surge IEC 61000-4-5 2 kV (line to ground only) B

Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A

1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering. Specification limit = +/- 1% of span.

2. HART communication was considered as “not relevant to the process” and is used primarily for configuration, calibration, and diagnostic purposes.

Table 3. EMC Summary Results—Immunity per EN61326-3-2

Port Phenomenon Basic Standard Test Level Test Results(1)(2)

Enclosure

Electrostatic

discharge (ESD) IEC 61000-4-2 6 kV contact

8 kV air A

Radiated EM field IEC 61000-4-3

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%

1400 to 2000 MHz @ 10V/m with 1 kHz AM at 80%

2000 to 2700 MHz @ 3V/m with 1 kHz AM at 80%

Radiated power

frequency magnetic

field

IEC 61000-4-8 100 A/m at 50 and 60 Hz A

I/O signal/control

Burst IEC 61000-4-4 1 kV A

Surge IEC 61000-4-5 1 kV (line to ground only, each) FS

Conducted RF IEC 61000-4-6 10 kHz to 80 MHz at 10 Vrms A

Protective earth

Burst IEC 61000-4-4 2 kV A

Surge IEC 61000-4-5 1 kV (line to ground only) A

Conducted RF IEC 61000-4-6 10 kHz to 80 MHz at 10 Vrms A

1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering. FS = Fail Safe. Specification limit = +/- 2% of span.

2. HART communication was considered as “not relevant to the process” and is used primarily for configuration, calibration, and diagnostic purposes.

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Security

NOTICE

Physical security is an important part of any security program and is fundamental to protecting your system.

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users equipment. This

could be intentional or unintentional and must be protected against by restricting access to unauthorized personnel in your

facility.

D The 4400 transmitter has several features to help protect against unintentional configuration changes:

d System stores configuration and log data

d 4400 Signed Firmware

d Configuration lock switch

d Cannot be connected directly to a network and cannot access the worldwide internet

D If unsecured, any device in the field is vulnerable to a physical attack; safety and security procedures must include

mitigation by physical security controls.

D The following are unsecured, unencrypted inputs and outputs used by the 4400 transmitter:

d AO – position feedback

d DO – two solid state position limit switches

d HART - used for digital communication

d Zero pushbutton, Span pushbutton, and LED indicator – used for local calibration

D The configuration lock switch, located under the terminal cover, will prohibit configuration and calibration changes

over all interfaces. Refer to the Calibrate and Configure the Position Transmitter section (page 15) for additional

information on the lock switch.

D The 4400 has optional applications for configuration and data viewing. When such applications are used, they must

run on devices that are configured according to local security policies.

D The device has been developed using secure coding principals and procedures, including threat modeling and

security specific testing. It has several interfaces for configuration, with each of them having an option to disable

write options.

D There are multiple ways to configure the device, including:

d The Zero pushbutton and the Span pushbutton, located under the cover.

d The FDI (Field Device Integration) or DD (Device Description) used with asset manager software such as AMS

Device Manager or a handheld communicator such as Emerson Trex.

D Product Operation Best Practices:

d Ensure that operation personnel are trained both on local security policies and the secure operation of the 4400.

Instruction Manual

D104738X012

4400 Transmitter

October 2023

d It is recommended that you set the configuration lock switch in the enabled position after configuration is

complete.

d Operate the device within a controlled and secured physical environment.

d Operate the 4400 and the FDI/DD host within a controlled and secured network environment.

d Configure the FDI/DD host to allow users to have least privilege access to the 4400, providing access to only what

is absolutely required to perform their job function.

d Apply security patches and updates as they are released.

D Report security incidents and potential product vulnerabilities at:

https://go.emersonautomation.com/reportvulnerability_en

D Password Management Best Practices:

d Manage FDI/DD host user passwords per local security policy.

D Product Disposal

d see Product Disposal Guidelines section (page 27) for recommendations on securely disposing an unneeded

device.

Installation

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing

any installation procedures:

D Always wear protective clothing, gloves, and eyewear.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

General Mounting Guidelines

If ordered as part of a control valve assembly, the factory will mount the position transmitter on the actuator and

calibrate the instrument. If you purchased the position transmitter separately, you will need a mounting a kit. The

following procedures are general guidelines. See the instructions that come with the mounting kit for detailed

information on mounting the position transmitter to a specific actuator model. Figure 2 shows the available mounting

variations.

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Figure 2. Mounting Variations

ROTARY NAMUR, M6

LINEAR, M8

NOTICE

The magnet assembly material has been specifically chosen to provide a long-term stable magnetic field. However, as with

any magnet, care must be taken care when handling the magnet assembly. Another high powered magnet placed in close

proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not

limited to: transformers, DC motors, stacking magnet assemblies.

Use of High Power Magnets with the 4400

D Magnetic Tip Screw Driver - Magnetic tip screw drivers can be used to work on the 4400 position transmitter. However,

they should not be brought in close proximity to the magnet assembly (located at the back of the instrument) during

process operations.

D Calibrator Strap Magnets - These are high power magnets used to hold 4-20 mA calibrators.

Normally, these calibrators would not be used while an instrument is controlling the process.

High power magnets should be kept at least 15 cm (6 inches) from the 4400.

Notes

As a general rule, do not use less than 50% of the magnet assembly travel range for full travel measurement. Performance will

decrease as the assembly is increasingly subranged.

The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor

(the center point of the channel on the back of the 4400 housing) has to remain within this range throughout the entire valve

travel. The linear magnet assemblies are symmetrical. Either end may be up.

The magnet assembly may be referred to as a magnetic array in user interface tools.

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Figure 3. Mounting Parts for Sliding-Stem Actuator with up to 210 mm (8.25 inches) Travel

ACTUATOR

POSITION TRANSMITTER

MOUNTING

BRACKET

FEEDBACK BRACKET

AND MAGNET ASSEMBLY

Mounting on Sliding-Stem Linear Actuators

Bracket Mounted

Up to 210 mm (8.25 inches) Travel (figure 3)

Before mounting, verify that linear travel is greater than one-half and not more than the recommended travel of the

feedback kit.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to

be sure that the above measures stay in effect while working on the equipment.

2. Attach to the mounting bracket to the actuator.

3. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners

until the magnet assembly is centered and aligned in steps 4 and 5.

Note

Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of feedback will result from the

magnet assembly moving outside the range of the index mark in the feedback slot of the position transmitter housing.

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Figure 4. Magnet Assembly Alignment, Fail Close

W9718

ALIGNMENT

TEMPLATE

INDEX

MARK

RETAINING

SLOT

Figure 5. Magnet Assembly Alignment, Fail Open

ALIGNMENT

TEMPLATE

W9719

INDEX

MARK

RETAINING

SLOT

4. Center the magnet assembly inside the retaining slot 5.7 mm (0.22 inch) away from the bottom base of the

housing as measured from the center of the assembly bolt holes to the base of the housing (see figure 4).

5. Align the magnet assembly as shown in figure 5.

6. Tighten the fasteners.

Note

Use a flat end hex key to tighten the magnet assembly fasteners to a torque of 2.37 N•m (21 lbf•in) for 4 mm screws, and

5.08 N•m (45 lbf•in) for 5 mm screws. For added security, especially in vibrating services, blue (medium) threadlocker may be

used on the fasteners.

7. Mount the position transmitter to the mounting bracket, using the mounting bolts. Any of the mounting holes may

be used for linear actuators.

8. Once the instrument is mounted, perform the local interface calibration procedure, as described in the Calibrate

and Configure the Position Transmitter section.

9. Verify the magnet assembly position through the entire travel range before putting into service.

Note

Ensure that there is clearance between the magnet assembly and the 4400 housing slot throughout the full range of travel.

Actuators over 210 mm (8.25 inches) Travel (figure 6)

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to

be sure that the above measures stay in effect while working on the equipment.

Instruction Manual

D104738X012

4400 Transmitter

October 2023

Figure 6. Mounting on Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

LONG STROKE MOUNTING KIT

(4400 NOT SHOWN)

MOUNTING ADAPTOR

W9709

ACTUATOR

VALVE STEM

CONNECTOR

CAM

Figure 7. Roller Arm Variation used for Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

ROLLER

ARM

E1229

CAM

CAM/ROLLER

POSITION MARK

ACTUATOR IS FULLY EXTENDED

ROLLER ARM

E1543

2. Install the cam to the valve stem connector as described in the instructions included with the mounting kit.

3. Install the mounting adaptor to the actuator.

4. Attach the position transmitter and mounting kit assembly to the mounting adaptor. The roller on the position

transmitter feedback arm will contact the actuator cam as it is being attached.

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