Emerson Rosemount 3051S Series Manual de usuario

Quick Start Guide

00825-0100-4853, Rev AD

August 2016

Rosemount™3051S MultiVariable™Transmitter

Rosemount 3051SF Series MultiVariable

Flowmeter

with FOUNDATION™Fieldbus Protocol

August 2016

Quick Start Guide

NOTICE

This guide provides basic guidelines for Rosemount 3051SMV FOUNDATION Fieldbus Transmitters. It does not

provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof,

Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 3051SMV FOUNDATION Fieldbus

Reference Manual for more instruction. This manual is also available electronically on

EmersonProcess.com/Rosemount.

Procedures and instructions in this section may require special precautions to ensure the safety of the

personnel performing the operation. Information that raises potential safety issues is indicated with a

warning symbol ( ). Refer to the following safety messages before performing an operation preceded by

this symbol.

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,

national, and international standards, codes, and practices. Review the approvals section of the Rosemount

3051SMV FOUNDATION Fieldbus Reference Manual for any restrictions associated with a safe installation.

Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the

segment are installed in accordance with intrinsically safe or non-incendive field wiring practices.

In an Explosion-proof/Flameproof installation, do not remove the transmitter covers when power is

applied to the unit.

Process leaks may cause harm or result in death.

Install and tighten process connectors before applying pressure.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical

shock.

Conduit/cable entries

Unless marked, the conduit/cable entries in the transmitter housing use a 1/2–14 NPT thread form. Entries

marked “M20” are M20 ⫻1.5 thread form. On devices with multiple conduit entries, all entries will have

the same thread form. Only use plugs, adapters, glands, or conduit with a compatible thread form when

closing these entries.

When installing in a hazardous location, use only appropriately listed or Ex certified plugs, adapters, or

glands in cable/conduit entries.

Contents

Mount the transmitter. . . . . . . . . . . . . . . . . . . . . 3

Tagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Consider housing rotation . . . . . . . . . . . . . . . . . 6

Set the switches . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Wire, ground, and power . . . . . . . . . . . . . . . . . . 9

System readiness . . . . . . . . . . . . . . . . . . . . . . . . 14

Zero trim the transmitter . . . . . . . . . . . . . . . . . 14

Product Certifications. . . . . . . . . . . . . . . . . . . . 15

Quick Start Guide

August 2016

1.0 Mount the transmitter

1.4 Mounting brackets

1.1 Liquid flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Mount the transmitter so that the

drain/vent valves are oriented upward.

1.2 Gas flow applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

1.3 Steam flow applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

Coplanar flange

Panel mount Pipe mount

Flow

August 2016

Quick Start Guide

1.5 Bolting considerations

If the transmitter installation requires assembly of a process flange, manifold, or

flange adapters, follow these assembly guidelines to ensure a tight seal for

optimal performance characteristics of the transmitter. Only use bolts supplied

with the transmitter or sold by Emerson™Process Management as spare parts.

Figure 1 illustrates common transmitter assemblies with the bolt length required

for proper transmitter assembly.

Figure 1. Common Transmitter Assemblies

A. Transmitter with coplanar flange

B. Transmitter with coplanar flange and optional flange adapters

C. Transmitter with traditional flange and optional flange adapters

D. Transmitter with coplanar flange and optional manifold and flange adapters

Bolts are typically carbon steel or stainless steel. Confirm the material by viewing

the markings on the head of the bolt and referencing Table 1. If bolt material is

not shown in Table 1, contact a local Emerson Process Management

representative for more information.

Traditional flange

Panel mount Pipe mount

4 × 1.75-in.

(44 mm)

4 × 1.75-in.

(44 mm)

4 × 2.25-in.

(57 mm)

4 ×1.75-in.

(44 mm) 4 ×1.50-in.

(38 mm)

4 × 2.88-in.

(73 mm)

Quick Start Guide

August 2016

Use the following bolt installation procedure:

Note

Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a

lubricant to ease installation. However, no additional lubricant should be applied when

installing either type of bolt.

1. Finger tighten the bolts.

2. Torque the bolts to the initial torque value using a crossing pattern.

See Table 1 for initial torque value.

3. Torque the bolts to the final torque value using the same crossing pattern.

See Table 1 for final torque value.

4. Verify the flange bolts are protruding through the sensor module bolt holes

before applying pressure.

1.6 O-rings with flange adapters

Table 1. Torque Values for the Flange and Flange Adapter Bolts

Bolt material Head markings Initial torque Final torque

Carbon Steel (CS) 300 in-lb 650 in-lb

Stainless Steel (SST) 150 in-lb 300 in-lb

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or

serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring

designed for its specific flange adapter, as shown below.

Whenever the flanges or adapters are removed, visually inspect the O-rings. Replace them if there are

any signs of damage, such as nicks or cuts. If you replace the O-rings, re-torque the flange bolts and

alignment screws after installation to compensate for seating of the PTFE O-ring.

Flange adapter O-ring location

A. Flange adapter

B. O-ring

C. PTFE-based profile (square)

D. Elastomer profile (round)

B7M

316

STM

316

B8M

August 2016

Quick Start Guide

2.0 Tagging

2.1 Commissioning (paper) tag

To identify which device is at a particular location use the removable tag provided

with the transmitter. Ensure the physical device tag (PD Tag field) is properly

entered in both places on the removable commissioning tag and tear off the

bottom portion for each transmitter.

Figure 2. Commissioning Tag

3.0 Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw.

2. Turn the housing up to 180° left or right of its original (as shipped) position.

3. Re-tighten the housing rotation set screw to 30 in-lb.

Figure 3. Transmitter Housing Set Screw

A. Housing rotation set screw (3/32-in.)

Commissioning Tag

DEVICE ID:

001151AB00010001440-121698091725

DEVICE REVISION: 1.0

PHYSICAL DEVICE TAG

DEVICE ID:

001151AB00010001440-121698091725

DEVICE REVISION: 1.0

S / N :

PHYSICAL DEVICE TAG

Device Barcode

Quick Start Guide

August 2016

Note

Do not rotate the housing more than 180° without first performing a disassembly

procedure. See the Rosemount 3051SMV FOUNDATION Fieldbus Transmitter Reference

Manual for more information. Over-rotation may sever the electrical connection between

the sensor module and the electronics.

3.1 Rotate the LCD display

Transmitters ordered with the LCD display will be shipped with the display

installed.

In addition to housing rotation, the optional LCD display can be rotated in

90-degree increments by squeezing the two tabs, pulling out, rotating and

snapping back into place.

If LCD display pins are inadvertently removed from the interface board, carefully

re-insert the pins before snapping the LCD display back into place.

Use the following procedure and Figure 4 to install the LCD display:

1. If the transmitter is installed in a segment, then secure the segment and

disconnect power.

2. Remove the transmitter cover opposite the field terminal side. Do not remove

the instrument covers in explosive environments when the circuit is live.

3. Engage the four-pin connector into the LCD display and snap into place.

4. Reinstall the housing cover and tighten so the cover is fully seated with metal

to metal contact between the housing and cover in order to meet explosion

proof requirements.

5. If the transmitter was installed, reapply power.

Figure 4. Optional LCD Display

A. LCD display

B. Meter cover

August 2016

Quick Start Guide

4.0 Set the switches

Set Simulate and Security switch position before installation (location of switches

shown in Figure 5), as desired.

The Simulate switch enables or disables the ability to set simulated alerts or

simulated measured value and status.

The Security switch allows (unlocked symbol) or prevents (locked symbol) any

configuration of the transmitter.

Further security settings are available in the software, including settings which

use a software lock. Additionally, these settings can be used to disable both

hardware and software locks.

Use the following procedure to change the switch configuration:

1. If the transmitter is installed, secure the segment, and remove power.

2. Remove the housing cover opposite the field terminal side.

Do not remove the instrument cover in explosive atmospheres when the

circuit is live.

3. Slide the security and simulate switches into the preferred position.

4. Reinstall the housing cover and tighten so the cover is fully seated with metal

to metal contact between the housing and cover in order to meet explosion

proof requirements.

5. If the transmitter was installed, reapply power.

Figure 5. Simulate and Security Switches

A. Security unlocked position

B. Security switch

C. Security locked position

D. Simulate disabled position

E. Simulate switch

F. Simulate enabled position

SECURITY

SIMULATE

ENABLE

DISABLE

Quick Start Guide

August 2016

5.0 Wire, ground, and power

Use a copper wire of sufficient size to ensure the voltage across the transmitter

power terminals does not drop below 9 Vdc. Power supply voltage can be

variable, especially under abnormal conditions such as when operating on battery

backup. A minimum of 12 Vdc under normal operating conditions is

recommended. Shielded twisted pair Type A cable is recommended.

Figure 6. Wiring Terminals with RTD

Figure 7. Wiring Terminals without RTD

A. Protective grounding terminal

(do not ground cable shield at the transmitter)

B. Trim shield and insulate

C. Minimize distance

D. Insulate shield

E. Connect shield back to the power

supply ground

A. Protective grounding terminal

(do not ground cable shield at the transmitter)

B. Trim shield and insulate

C. Minimize distance

D. Insulate shield

E. Connect shield back to the power

supply ground

August 2016

Quick Start Guide

Note

The power terminals are polarity insensitive, which means the electrical polarity of the

power leads does not matter when connecting to the power terminals. If polarity sensitive

devices are connected to the segment, terminal polarity should be followed.

5.1 Signal wiring and shield grounding

Do not run signal wiring in conduit or open trays with power wiring, or near heavy

electrical equipment. Grounding terminations are provided on the outside of the

electronics housing and inside the terminal compartment. These grounds are

used when transient protection terminal blocks are installed or to fulfill local

regulations.

1. Remove the field terminals housing cover.

2. To power the transmitter, connect the power leads to the terminals indicated

on the terminal block label.

3. Tighten the terminal screws to ensure adequate contact.

4. Trim the cable shield as short as practical and insulate from touching the

transmitter housing as indicated in Figure 6 and Figure 7.

Note

Do NOT ground the cable shield at the transmitter; if the cable shield touches the

transmitter housing, it can create ground loops and interfere with communications. To

protect the fieldbus segment from noise, grounding techniques for shield wire require a

single grounding point for shield wire to avoid creating a ground loop.

a. The cable shield should maintain a continuous connection to the power

supply ground.

b. Connect the cable shields for the entire segment to a single good earth

ground at the power supply.

Note

Improper grounding is the most frequent cause of poor segment communications.

5. Reinstall the housing cover and tighten so the cover is fully seated with metal

to metal contact between the housing and cover in order to meet explosion

proof requirements.

6. Plug and seal unused conduit connections.

5.2 Power supply

The transmitter requires between 9 and 32 Vdc (9 and 30 Vdc for intrinsic safety,

and 9 and 17.5 Vdc for FISCO intrinsic safety) to operate and provide complete

functionality.

NOTICE

When the enclosed threaded plug is utilized in the conduit opening, it must be installed with a

minimum thread engagement in order to comply with explosion-proof requirements. For

straight threads, a minimum of seven threads must be engaged. For tapered threads, a

minimum of five threads must be engaged.

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