Dwyer Instruments Series APM Manual de usuario

DWYER INSTRUMENTS, INC.

PO Box 373 • Michigan City IN 46360 USA

Tel (800) 872-9141 • Fax (219) 872-9057

www.dwyer-inst.com

Analog Panel Meter

Series APM

Instruction Manual

0-20 mA, 4-20 mA, 0-5 V, 1-5 V, 10 V Inputs

NEMA 4X, IP65 Front

Universal 85-265 VAC, or 12/24 VDC Input Power Models

Large Dual-Line 6-Digit Display, 0.60" & 0.46"

Dual-Scale for Level Applications – Single Input

Isolated 24 VDC @ 200 mA Transmitter Power Supply

Signal Input Conditioning for Flow & Round Horizontal Tanks

Programmable Displays & Function Keys

Rate Displayed as Units per Second, Minute, Hour, or Day

Total, Grand Total or Non-Resettable Grand Total

9-Digit Totalizer with Total Overflow Feature

32-Point Linearization, Square Root, or Programmable Exponent

Multi-Pump Alternation Control

2 or 4 Relays + Isolated 4-20 mA Output for Rate or Total

External 4-Relays & Digital I/O Expansion Modules

RS-232 & RS-422/485 Serial Communication Options

Modbus®RTU Communication Protocol Standard

Tare Function

Bulletin: L-APM

Analog Panel Meter Instruction Manual

Disclaimer

The information contained in this document is subject to change

without notice. Dwyer Instruments, Inc. makes no representations or

warranties with respect to the contents hereof; and specifically dis-

claims any implied warranties of merchantability or fitness for a par-

ticular purpose.

CAUTION: Read complete

instructions prior to instal-

lation and operation of the

meter.

WARNING: Risk of

electric shock or

personal injury.

Warning

This product is not recommended for life support applications or ap-

plications where malfunctioning could result in personal injury or

property loss. Anyone using this product for such applications does

so at his/her own risk. Dwyer Instruments, Inc. shall not be held liable

for damages resulting from such improper use.

Limited Warranty

Dwyer Instruments, Inc. warrants this product against defects in ma-

terial or workmanship for the specified period under “Specifications”

from the date of shipment from the factory. Dwyer Instruments, Inc.’s

liability under this limited warranty shall not exceed the purchase val-

ue, repair, or replacement of the defective unit.

Registered Trademarks

All trademarks mentioned in this document are the property of their re-

spective owners.

www.dwyer-inst.com

Analog Panel Meter Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 7

ORDERING INFORMATION ---------------------------------------------- 7

SPECIFICATIONS ----------------------------------------------------------- 8

General-------------------------------------------------------------------------------8

Process Input ----------------------------------------------------------------------9

Rate/Totalizer -------------------------------------------------------------------- 10

Relays ------------------------------------------------------------------------------ 11

Isolated 4-20 mA Transmitter Output ------------------------------------ 12

Modbus®RTU Serial Communications---------------------------------- 13

PMA-12 Digital Input & Output Expansion Module------------------ 13

COMPLIANCE INFORMATION ---------------------------------------- 14

Safety ------------------------------------------------------------------------------- 14

Electromagnetic Compatibility--------------------------------------------- 14

SAFETY INFORMATION ------------------------------------------------ 15

INSTALLATION ------------------------------------------------------------ 16

Unpacking------------------------------------------------------------------------- 16

Panel Mounting Instructions------------------------------------------------ 16

Configuration for 12 or 24 VDC Power Option------------------------ 18

Transmitter Supply Voltage Selection (P+, P-) ----------------------- 19

Connections---------------------------------------------------------------------- 19

Connectors Labeling--------------------------------------------------------- 20

Power Connections ---------------------------------------------------------- 20

Signal Connections ---------------------------------------------------------- 21

Modbus®RTU Serial Communications --------------------------------- 22

Relay Connections ----------------------------------------------------------- 22

Switching Inductive Loads-------------------------------------------------- 23

4-20 mA Output Connections---------------------------------------------- 24

Analog Output Transmitter Power Supply------------------------------ 24

External Relay & Digital I/O Connections ------------------------------ 25

Interlock Relay Feature ----------------------------------------------------- 26

SETUP AND PROGRAMMING----------------------------------------- 27

Front Panel Buttons and Status LED Indicators --------------------- 28

Display Functions and Messages----------------------------------------- 29

Main Menu ------------------------------------------------------------------------ 33

Setting Numeric Values ------------------------------------------------------ 34

Analog Panel Meter Instruction Manual

Reset Menu (reset) ------------------------------------------------------------ 34

Control Menu (Contrl)-------------------------------------------------------- 34

Setting Up the Rate/Totalizer Meter (setup) --------------------------- 35

Setting the Input Signal (input) ------------------------------------------ 36

Setting the Totalizer Features (total) ---------------------------------- 36

Dual-Scale for Level Application------------------------------------------ 37

Setting the Decimal Point (dEc pt) -------------------------------------- 38

Programming the Rate/Totalizer (prog) -------------------------------- 39

Multi-Point Calibration & Scaling-------------------------------------- 40

Panel Meter Pro Software ---------------------------------------------- 40

Scaling the Meter (SCALE) ---------------------------------------------- 41

Time Base, Total Conversion Factor & Total Reset-------------- 43

Calibrating the Meter with External Source (Cal)----------------- 44

Setting the Display Parameter & Intensity (dsplay) ----------------- 45

Display Setup Menu --------------------------------------------------------- 46

Character Set for Engineering Units Display (d unit)-------------- 47

Setting the Relay Operation (relay) ------------------------------------- 48

Relay Assignment (Assign) ----------------------------------------------- 49

Setting the Relay Action ---------------------------------------------------- 50

Programming Set and Reset Points ------------------------------------- 51

Setting Fail-Safe Operation ------------------------------------------------ 51

Programming Time Delay -------------------------------------------------- 51

Relay Action for Loss of 4-20 mA Input (Loop Break)--------------- 51

Relay and Alarm Operation Diagrams ----------------------------------- 52

High Alarm Operation (Set > Reset) ------------------------------------- 52

Low Alarm Operation (Set < Reset)-------------------------------------- 53

High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 54

Low Alarm with Fail-Safe Operation (Set < Reset)------------------- 55

Pump Alternation Control Operation------------------------------------- 56

Rate Relay Sampling Operation ------------------------------------------ 57

Total Relay Sampling Operation------------------------------------------ 57

Signal Loss or Loop Break Relay Operation--------------------------- 58

Time Delay Operation ------------------------------------------------------- 59

Relay Operation Details ------------------------------------------------------ 60

Overview------------------------------------------------------------------------ 60

Relays Auto Initialization---------------------------------------------------- 60

Fail-Safe Operation ---------------------------------------------------------- 60

Front Panel LEDs------------------------------------------------------------- 61

Latching and Non-Latching Relay Operation -------------------------- 61

Non-Latching Relay (Auto)------------------------------------------------- 62

Non-Latching Relay (A-nman) --------------------------------------------- 62

Latching Relay (LatcH) ----------------------------------------------------- 62

Latching Relay (Lt-Clr)---------------------------------------------------- 63

Analog Panel Meter Instruction Manual

Acknowledging Relays ------------------------------------------------------ 63

Pump Alternation Control Applications (Altern) --------------------- 64

Setting Up the Interlock Relay (Force On) Feature ------------------ 67

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 68

Setting Up the Password (pass) ------------------------------------------- 69

Protecting or Locking the Meter------------------------------------------- 69

Total Reset Password & Non-Resettable Total ----------------------- 70

Making Changes to a Password Protected Meter-------------------- 71

Disabling Password Protection-------------------------------------------- 71

Advanced Features Menu---------------------------------------------------- 72

Advanced Features Menu & Display Messages ---------------------- 73

Noise Filter (filter) -------------------------------------------------------- 76

Noise Filter Bypass (bypass)---------------------------------------------- 76

Modbus®RTU Serial Communications (serial)--------------------- 77

Select Menu (SElEct) ------------------------------------------------------- 78

Signal Input Conditioning (Functn) -------------------------------------- 78

Low-Flow Cutoff (CutofF) -------------------------------------------------- 81

Analog Output Programming (AoutPr)---------------------------------- 81

Programmable Function Keys User Menu (user)-------------------- 82

Tare (tare)--------------------------------------------------------------------- 83

Internal Source Calibration (ICAL) --------------------------------------- 83

Meter Copy Function (Copy) ----------------------------------------------- 86

METER OPERATION ----------------------------------------------------- 88

Front Panel Buttons Operation -------------------------------------------- 88

Function Keys Operation ---------------------------------------------------- 88

Maximum/Minimum Readings---------------------------------------------- 89

TROUBLESHOOTING---------------------------------------------------- 90

Diagnostics Menu (diag)----------------------------------------------------- 90

Determining Software Version -------------------------------------------- 90

Reset Meter to Factory Defaults ------------------------------------------- 91

Factory Defaults & User Settings----------------------------------------- 92

Troubleshooting Tips --------------------------------------------------------- 96

Alphabetical List of Display Functions & Messages --------------- 97

Analog Panel Meter Instruction Manual

Table of Figures

Figure 1: 1/8 DIN Panel Cutout and Mounting................................... 16

Figure 2: Meter Dimensions - Side View............................................ 17

Figure 3: Meter Dimensions - Top View............................................. 17

Figure 4: Jumper Configuration for 12/24 VDC Power..................... 18

Figure 5: Transmitter Supply Voltage Selection............................... 19

Figure 6: Connector Labeling for Fully Loaded APM....................... 20

Figure 7: Power Connections............................................................. 20

Figure 8: Transmitters Powered by Internal Supply......................... 21

Figure 9: Transmitter Powered by Ext. Supply or Self-Powered..... 21

Figure 10: Voltage Input Connections ............................................... 22

Figure 11: Relay Connections ............................................................ 22

Figure 12: AC and DC Loads Protection ........................................... 23

Figure 13: Low Voltage DC Loads Protection................................... 23

Figure 14: 4-20 mA Output Connections ........................................... 24

Figure 15: Expansion Modules & DIN Rail Mounting Kit.................. 25

Figure 16: External Relays Module Connections ............................. 25

Figure 17: Digital I/O Module Connections ....................................... 26

Figure 18. Interlock Connection......................................................... 26

Figure 19: Acknowledge Relays w/Function Key or Digital Input ... 63

Figure 20: Meter Copy Connection .................................................... 86

Figure 21:1/8 DIN Panel Cutout Template ....................................... 105

Analog Panel Meter Instruction Manual

INTRODUCTION

The APM is a multipurpose, easy to use rate/totalizer ideal for flow rate, total, and

control applications. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V).

Three of the front panel buttons can be custom-programmed for specific opera-

tion.

The basic model includes an isolated 24 VDC transmitter power supply that can

be used to power the input transmitter or other devices. An additional isolated

24 VDC power supply is included with the 4-20 mA output option.

A fully loaded APM rate/totalizer meter has the following: four SPDT relays, 4-20 mA

output, and two 24 VDC power supplies. The APM capabilities may be enhanced by

adding the following external expansion modules: four SPST relays (creating an

eight-relay rate/totalizer), two digital I/O modules with four inputs and four outputs

each, and RS-232 or RS-485 communication adapters.

The eight relays can be used for alarm indication or process control applications.

The 4-20 mA isolated output, Modbus®RTU serial communications, and digital I/O

options make the APM an excellent addition to any system.

ORDERING INFORMATION

85-265 VAC

Model

12/24 VDC

Model Options Installed

APM-100 APM-200 No options

APM-101 APM-201 4-20 mA output

APM-120 APM-220 2 relays

APM-121 APM-221 2 relays & 4-20 mA output

APM-140 APM-240 4 relays

APM-141 APM-241 4 relays & 4-20 mA output

Accessories

Model Description

PMA-01 RS-232 serial adapter

PMA-02 Meter copy cable

PMA-03 RS-422/485 serial adapter

PMA-04 RS-232 to RS-422/485 isolated converter

PMA-05 RS-232 to RS-422/485 non-isolated converter

PMA-06 USB to RS-232 non-isolated converter

PMA-07 USB to RS-422/485 isolated converter

PMA-08 USB to RS-422/485 non-isolated converter

PMA-09 Suppressor (snubber): 0.01 µF/470 , 250 VAC

PMA-10 DIN rail mounting kit for two expansion modules

PMA-11 4 SPST (Form A) relays

PMA-12 4 digital inputs & 4 digital outputs (2 may be connected)

Analog Panel Meter Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +77°F (+25°C).

General

DISPLAY Main display: 0.6" (15 mm) high, red LEDs

Second display: 0.46" (12 mm) high, red LEDs

6 digits: each (-99999 to 999999), with lead zero blanking.

DISPLAY

INTENSITY

Eight user selectable intensity levels.

DISPLAY

UPDATE RATE

5/second (200 ms).

OVERRANGE Display flashes 999999.

UNDERRANGE Display flashes -99999.

DISPLAY

ASSIGNMENT

The main (Big) and small (Little) displays may be assigned

to rate, total, grand total, alternate rate & total, max/min,

units (small display only), set points, and Modbus®input.

PROGRAMMING

METHODS

Four front panel buttons, digital inputs, PC with Panel Meter

Pro software, or cloning using Copy function.

NOISE FILTER Programmable from 2 to 199 (0 will disable filter).

FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span.

RECALIBRATION All ranges are calibrated at the factory. Recalibration is

recommended at least every 12 months.

MAX/MIN

DISPLAY

Max/min readings reached by the process are stored until

reset by the user or until power to the meter is turned off.

PASSWORD Three programmable passwords restrict modification of

programmed settings and two prevent resetting the totals.

Pass 1: Allows use of function keys and digital inputs.

Pass 2: Allows use of function keys, digital inputs and editing set/reset points.

Pass 3: Restricts all programming, function keys, and digital inputs.

Total: Prevents resetting the total manually.

Gtotal: Prevents resetting the grand total manually.

NON-VOLATILE

MEMORY

All programmed settings are stored in non-volatile memory

for a minimum of ten years if power is lost.

POWER

OPTIONS

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max

or jumper selectable 12/24 VDC 10%, 15 W max.

FUSE Required external fuse: UL Recognized, 5 A max, slow

blow; up to 6 meters may share one 5 A fuse.

ISOLATED

TRANSMITTER

POWER SUPPLY

Terminals P+ & P-: 24 VDC 5% @ 200 mA max (standard),

(12/24 VDC powered models rated @ 100 mA max).

5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.

Analog Panel Meter Instruction Manual

NORMAL MODE

REJECTION

Greater than 60 dB at 50/60 Hz.

ISOLATION 4 kV input/output-to-power line.

500 V input-to-output or output-to-P+ supply.

OVERVOLTAGE

CATEGORY

Installation Overvoltage Category II:

Local level with smaller transient overvoltages than Installa-

tion Overvoltage Category III.

ENVIRONMENTAL Operating temperature range: -40 to 149°F (-40 to 65°C).

Storage temperature range: -40 to 185°F (-40 to 85°C).

Relative humidity: 0 to 90% non-condensing.

CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG

wire, RJ45 for external relays, digital I/O, and serial com-

munication adapters.

ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black.

MOUNTING 1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm)

Two panel mounting bracket assemblies are provided.

TIGHTENING

TORQUE

Screw terminal connectors: 5 lb-in (0.56 Nm).

OVERALL

DIMENSIONS

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)

(W x H x D).

WEIGHT 9.5 oz (269 g).

WARRANTY 1 year parts & labor.

Process Input

INPUTS Field selectable:

0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus®PV (Slave)

ACCURACY ±0.03% of calibrated span ±1 count,

square root & programmable exponent accuracy range:

10-100% of calibrated span.

TEMPERATURE

DRIFT

0.003% of calibrated span/°F max from 32 to 149°F

(0.005% from 0 to 65°C), 0.006% of calibrated span/°F max

from -40 to 32°F (0.01% from -40 to 0°C)

SIGNAL INPUT

CONDITIONING

Linear, square root, programmable exponent, or round

horizontal tank volume calculation.

MULTI-POINT

LINEARIZATION

2 to 32 points.

PROGRAMMA-

BLE EXPONENT

1.0001 to 2.9999.

LOW-FLOW

CUTOFF

0-999999 (0 disables cutoff function).

Analog Panel Meter Instruction Manual

DECIMAL POINT Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d,or dddddd.

CALIBRATION

RANGE

Input

Range

Minimum Span

Input 1 & Input 2

4-20 mA 0.15 mA

10 V 0.10 V

An Error message will appear if the input 1 and input 2

signals are too close together.

INPUT

IMPEDANCE

Voltage ranges: greater than 1 M.

Current ranges: 50 - 100 (depending on resettable fuse impedance).

INPUT

OVERLOAD

Current input protected by resettable fuse, 30 VDC max.

Fuse resets automatically after fault is removed.

Rate/Totalizer

DISPLAY

ASSIGNMENT

The main (Big) and small (Little) displays may be assigned

to rate, total, grand total, alternate R & T, units, and set

point.

RATE DISPLAY

INDICATION

-99999 to 999999, lead zero blanking. “R” LED illuminates

while displaying rate.

TOTAL DISPLAY

& TOTAL

OVERFLOW

0 to 999,999; automatic lead zero blanking. “T” LED is illumi-

nated while displaying total or grand total.

Up to 999,999,999 with total-overflow feature. “oF” is dis-

played to the left of total overflow and ▲LED is illuminated.

ALTERNATING

DISPLAY

Either display may be programmed to alternate between

rate and total or rate and grand total every 10 seconds.

TOTAL

DECIMAL POINT

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d,or dddddd

Total decimal point is independent of rate decimal point.

TOTALIZER Calculates total based on rate and field programmable mul-

tiplier to display total in engineering units. Time base must

be selected according to the time units in which the rate is

displayed.

TOTALIZER

ROLLOVER

Totalizer rolls over when display exceeds 999,999,999.

Relay status reflects display.

TOTAL

OVERFLOW

OVERRIDE

Program total reset for automatic with 0.1 second delay and

set point 1 for 999,999.

TOTALIZER

PRESETS

Up to eight, user selectable under setup menu. Any set

point can be assigned to total and may be programmed

anywhere in the range of the meter for total alarm indica-

tion.

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