Danfoss VLT HVAC Drive FC 102 Manual de usuario

Operating Guide

VLT® HVAC Drive FC 102

110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives

drives.danfoss.com

1.1

1.2

1.3

1.4

1.5

1.6

2.1

2.2

2.3

3.1

3.2

3.3

3.4

3.4.1

3.4.2

3.4.3

3.5

3.6

3.6.1

3.6.2

3.6.3

3.6.4

4.1

4.2

4.3

4.4

4.5

4.5.1

4.5.2

4.5.3

4.5.4

Contents

Introduction 8

Purpose of this Operating Guide 8

Additional Resources 8

Manual Version 8

Approvals and Certifications 8

Finding the Declaration of Conformity Certificate 9

Declaration of Conformity Certificate 10

Safety 14

Safety Symbols 14

Qualified Personnel 14

Safety Precautions 15

Product Overview 17

Intended Use 17

What is an Enclosed Drive? 17

Location of Options within an Enclosed Drive 20

Drive Identification 22

Identifying the Drive and Its Options 22

Enclosure Size Identification 23

Type Code Identification 24

Power Ratings, Weight, and Dimensions 31

Control Compartment and Local Control Panel 33

Control Compartment Overview 33

Control Compartment Door 34

Local Control Panel (LCP) 35

LCP Menu 37

Mechanical Installation 39

Items Supplied 39

Split Shipment 39

Tools Needed 40

Storing the Drive 40

Operating Environment 40

Overview 40

Gases 40

Dust 40

Potentially Explosive Atmospheres 41

Contents

VLT® HVAC Drive FC 102

Operating Guide

4.6

4.7

4.8

4.9

4.10

4.11

4.11.1

4.11.2

4.11.3

5.1

5.2

5.3

5.4

5.5

5.6

5.6.1

5.6.2

5.6.3

5.6.4

5.6.5

5.7

5.7.1

5.7.2

5.7.3

5.7.4

5.7.5

5.7.6

5.8

5.8.1

5.8.2

5.8.3

5.8.4

5.8.5

5.8.6

5.9

5.9.1

Installation Requirements 41

Cooling Requirements 42

Airflow Rates 42

Lifting the Drive 44

Combining Multiple Cabinets from a Split Shipment 44

Installing the Enclosed Drive 46

Creating an Entry for Cables 46

Installing the Drive with Back-channel Cooling Option 46

Securing the Cabinet(s) to the Floor 47

Electrical Installation 49

Safety Instructions 49

EMC-compliant Installation 49

Wiring Overview for D9h and D10h Enclosed Drives 53

Wiring Overview for E5h and E6h Enclosed Drives 54

Control Terminal Wiring Diagram Cross-reference 55

Split Shipment Wiring Harnesses 56

Connecting Wiring Harnesses 56

Cable Routing 57

D10h Wiring Harness 65

E5h Wiring Harness 69

E6h Wiring Harness 75

Control Compartment Wiring 81

Safety Precautions 81

Control Compartment Interior View 82

Control Terminals 83

Relay Terminals 84

Option Card Terminals 84

Control Compartment Options 88

Connecting Motor, Mains, and Ground Cables 95

Power Cabling and Grounding Considerations 95

Connecting to the Mains 96

Connecting the Drive Module to the Motor 98

Connecting the Sine-wave Filter to the Motor 100

Connecting the dU/dt Filter to the Motor 101

Connecting to Ground 103

Installing Upstream Fuses 104

Upstream Fuse Considerations 104

Contents

VLT® HVAC Drive FC 102

Operating Guide

5.9.2

5.9.3

5.10

5.11

5.12

5.13

5.14

5.15

5.16

5.17

7.1

7.2

7.2.1

7.2.2

7.2.3

7.2.4

7.2.5

7.2.6

7.3

7.3.1

7.3.2

7.4

7.5

7.5.1

7.5.2

7.5.3

7.5.4

8.1

8.1.1

8.1.2

8.1.3

8.1.4

8.1.5

Recommended Fuse Ratings for IEC Installation 104

Recommended Fuse Ratings for UL Installation 105

Enabling Motor Operation 106

Selecting the Voltage/Current Input Signal 106

Setting Up RS485 Serial Communication 107

Configuring the Passive Harmonic Filter (PHF) 108

Configuring the dU/dt Filter 108

Configuring the Sine-wave Filter 108

MCCB Configuration 108

Safe Torque Off (STO) Wiring 109

Pre-start Check 110

Commissioning 112

Applying Power to the Drive 112

Programming the Drive 112

Parameter Overview 112

Parameter Navigation 113

Programming Example for an Open-loop Application 113

Entering System Information 114

Configuring Automatic Energy Optimization 115

Configuring Automatic Motor Adaptation 115

Testing Before System Start-up 115

Testing Motor Rotation 115

Testing Encoder Rotation 115

Starting Up the Drive for the First Time 116

Parameter Settings 116

Parameter Setting Overview 116

Uploading and Downloading Parameter Settings 116

Restoring Factory Default Settings Using the Recommended Initialization 117

Restoring Factory Default Settings Using Manual Initialization 117

Wiring Configuration Examples 118

Application Examples 118

Wiring Configuration for Automatic Motor Adaptation (AMA) 118

Wiring Configuration for Automatic Motor Adaptation (AMA) without T27 118

Wiring Configuration: Speed 119

Wiring Configuration: Feedback 121

Wiring Configuration: Run/Stop 122

Contents

VLT® HVAC Drive FC 102

Operating Guide

8.1.6

8.1.7

8.1.8

8.1.9

8.1.10

8.1.11

8.1.12

8.1.13

8.1.14

9.1

9.2

9.3

9.4

9.5

10.1

10.1.1

10.1.2

10.2

10.3

10.3.1

10.3.2

10.4

10.5

10.6

10.6.1

10.6.2

10.6.3

10.6.4

10.6.5

10.6.6

10.6.7

10.6.8

10.6.9

10.6.10

10.6.11

Wiring Configuration: Start/Stop 124

Wiring Configuration: External Alarm Reset 126

Wiring Configuration: RS485 126

Wiring Configuration: Motor Thermistor 127

Wiring for Regeneration 127

Wiring Configuration for a Relay Set-up with Smart Logic Control 128

Wiring Configuration for a Cascade Controller 128

Wiring Configuration for a Fixed Variable Speed Pump 129

Wiring Configuration for Lead Pump Alternation 130

Maintenance, Diagnostics, and Troubleshooting 131

Maintenance and Service 131

Disposal 131

Status Messages 131

Warnings and Alarms 135

Troubleshooting 151

Specifications 154

Electrical Data 154

Electrical Data, 380–480 V AC 154

Electrical Data, 525–690 V AC 157

Mains Supply 160

Motor Output and Motor Data 160

Motor Output (U, V, W) 160

Torque Characteristics 160

Ambient Conditions 161

Motor and Control Cables 161

Control Input/Output and Control Data 161

Control Card, USB Serial Communication 161

STO Terminal XD2.19 (Terminal XD2.19 is Fixed PNP Logic) 162

Control Card, 24 V DC Output 162

Control Card, 10 V DC Output 162

Digital Outputs 162

Digital Inputs 163

Pulse/Encoder Inputs 163

Control Characteristics 163

Relay Outputs 164

Analog Output 164

Analog Inputs 164

Contents

VLT® HVAC Drive FC 102

Operating Guide

10.6.12

10.6.13

10.7

10.7.1

10.7.2

10.7.3

10.7.4

10.8

10.8.1

10.8.2

10.8.3

10.8.4

10.8.5

10.9

10.9.1

10.9.2

10.9.3

10.9.4

10.9.5

10.10

10.11

11.1

11.2

11.3

11.4

11.5

11.6

11.6.1

11.6.2

11.6.3

11.6.4

11.6.5

11.6.6

11.6.7

11.6.8

Control Card, RS485 Serial Communication 165

Control Card Performance 165

Filter Specifications 165

Passive Harmonic Filter Specifications 165

Line Reactor Specifications 166

dU/dt Filter Specifications 167

Sine-wave Filter Specifications 167

Fuses, Circuit Breakers, and Switches 168

Panel Fuses 169

Contactor Switches 170

Fusible Disconnect Switches 171

Non-fusible Disconnect Switches 172

Molded-case Circuit Breakers 173

Enclosure Dimensions 174

Pedestal Dimensions 174

D9h Enclosed Drive Exterior Dimensions 174

D10h Enclosed Drive Exterior Dimensions 175

E5h Enclosed Drive Exterior Dimensions 176

E6h Enclosed Drive Exterior Dimensions 177

Enclosure Airflow 178

Fastener Torque Ratings 178

Appendix 179

Conventions 179

Abbreviations 179

International/North American Default Parameter Settings 181

Required Parameter Settings for Drive Options 182

Block Diagrams 183

Input Power Option Losses 186

Contactor Losses 186

Fusible Disconnect Losses 187

Non-fusible Disconnect Losses 188

Molded-case Circuit Breaker (MCCB) Losses 189

Passive Harmonic Filter Losses 190

Line Reactor Losses 191

dU/dt Filter Losses 192

Sine-wave Filter Losses 193

Contents

VLT® HVAC Drive FC 102

Operating Guide

•

1 Introduction

1.1 Purpose of this Operating Guide

This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified

personnel.

Read and follow the instructions to use the drive safely and professionally.

Pay particular attention to the safety instructions and general warnings. Always keep this Operating Guide with the drive.

VLT®is a registered trademark for Danfoss A/S.

1.2 Additional Resources

Other resources are available to understand advanced drive functions and programming.

The Programming Guide provides detailed information on the LCP, menu system, parameters, and troubleshooting with alarms

and warnings.

The Design Guide provides detailed information about capabilities and functionality to design motor control systems.

The Safe Torque Off Operating Guide provides detailed specifications, requirements, and installation instructions for the Safe

Torque Off function.

Supplementary publications and manuals are available from Danfoss, see www.danfoss.com.

1.3 Manual Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

Table 1: Manual and Software Version

Version

Remarks

Software version

AQ262141314214 - 0201

Updated enclosure illustrations and the input power option loss tables.

5.41

MG80G1xx

First version

5.32

1.4 Approvals and Certifications

The following list is a selection of possible type approvals and certifications for Danfoss drives:

089

The specific approvals and certification for the enclosed drive or drive module are on the nameplate of the drive. For more informa-

tion, contact the local Danfoss office or partner.

Introduction

VLT® HVAC Drive FC 102

Operating Guide

Thermal memory retention requirement

The enclosed drive is UL listed per UL508A and CSA 14 standards. The drive module in the enclosed drive system complies with UL

508C or UL 61800-5-1 thermal memory retention requirements. For more information on UL 508C thermal memory retention re-

quirements, refer to the Motor Thermal Protection section in the product-specific Design Guide.

NOTICE

OUTPUT FREQUENCY LIMIT

Due to export control regulations, the output frequency of the enclosed drive (with no output filters) is limited to 590 Hz. For

demands exceeding 590 Hz, contact Danfoss. For enclosed drives with output filters, the maximum output frequency is limited to

60 Hz without derating and to 100/120 Hz with derating.

ADN-compliance

For more information on compliance with the European Agreement concerning International Carriage of Dangerous Goods by In-

land Waterways (ADN), refer to section ADN-compliant Installation in the product-specific Design Guide.

1.5 Finding the Declaration of Conformity Certificate

Open a web browser and enter https://www.danfoss.com/en/service-and-support/documentation/.

Click Certificates & declarations.

Use the Search field to search for PLV*.

The system provides a list of the search results.

Filter the search results be entering the following criteria.

Business unit = Drives

Documents/Document types = Certificate

Scroll down until you find the PLV XXX titled certificate for the specific product segment, such as PLV 102 EU Declaration.

Double click the link to the open the certificate. For an example, see 1.6 Declaration of Conformity Certificate.

Introduction

VLT® HVAC Drive FC 102

Operating Guide

1.6 Declaration of Conformity Certificate

Introduction

VLT® HVAC Drive FC 102

Operating Guide

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