Cobra 602-2005 Manual de usuario

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180 Fax. 714.692.5016

www.cobrausa.com

04/17 ®

*Cobra®recommends you always wear a helmet while riding. Please never operate your motorcycle while under

the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.

Items Supplied >

1 - Sissy Bar w/ Pad and Insert

2 - Detachable Side Plates (Left/Right)

2 - Front Mounting Bushings

2 - Rear Bushing Spacers

2 - Rear Bushing Sleeves

2 - Rear Bushing

2 - 5/16”-18 x 2-3/4” Buttonhead Bolts

2 - 5/16”-18 x 2-1/4” Buttonhead Bolts

4 - M8 x 20mm Buttonhead Bolts

Application(s) >

HARLEY:

SPORTSTER 04-19

(NOTE: WILL NOT FIT 16-17 ROADSTER)

Instruction Manual >

Read all instructions carefully before installing your new Cobra®product!

1. Remove the front bolt and inner nut from the right side fender rail. Save the inner nut because it will

be reused. NOTE: Remove one side only so the fender does not fall resulting in possible scratches or

damage to the fender or paint. See FIGURE 1.

2. Install the front mounting bushing into the front hole using the supplied 5/16”-18 x 2-3/4” long

buttonhead bolt and stock inner nut. Tighten bolt securely. See FIGURE 3.

3. Remove the rear fender rail bolt and inner nut. Save the inner nut because it will be reused. See

FIGURE 1.

4. Assemble the supplied plastic bushing over the sleeve as shown in FIGURE 2. Make sure the

chamfered inner edge goes towards the wide end of the sleeve.

5. Install the bushing onto the rear of the frame rail by inserting the 5/16”-18 x 2-1/4” long buttonhead

bolt through the sleeve, through the supplied bushing spacer, and into the rear frame. See FIGURE 3.

6. Position the inner nut on the inside of the fender and tighten the bolt securely. Make sure the tab on

the inner nut goes into the hole on the inner fender.

602-2005/602-2005B

Page 1 of 3

DOCUMENT NO. 0017 REV. B

CONTINUED ON PAGE 2

FIGURE 1

REMOVE

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180 Fax. 714.692.5016

www.cobrausa.com

04/17 ®

Instruction Manual >

602-2005/602-2005B

Page 2 of 3

5. Repeat Steps 1-4 on the left side.

6. Install the supplied side plates on to the sissy bar with the four M8 X 20mm button head bolts. Make

sure the u-shaped grommets are facing the same direction as the sissy bar pad and the part numbers

are facing inward. See FIGURE 4. Snug the bolts but DO NOT TIGHTEN at this time.

7. Install the sissy bar onto the bike by first inserting the front portions of the side brackets on to the front

mounting bushings on the frame rails. Make sure the sissy bar is seated all the way onto the mounting

bushings. See FIGURE 5.

8. Then slowly rotate the sissy bar downward so the rear portions of the brackets slip over the rear

mounting bushings. See FIGURE 5.

DOCUMENT NO. 0018 REV. A

CONTINUED ON PAGE 3

FIGURE 4

PART NUMBER

FACING INWARD

M8 X 20mm

BUTTONHEAD

BOLTS

M8 X 20mm

BUTTONHEAD

BOLTS

SISSY BAR

PAD

FIGURE 3

FRONT

MOUNTING

BUSHING

ASSEMBLED

SLEEVE, PLASTIC

BUSHING, AND

BUSHING SPACER

REAR

BUSHING

FIGURE 2

REAR

BUSHING

SPACER

5/16-18 X 2-1/4”

BUTTONHEAD

REAR

BUSHING

SLEEVE

CHAMFERED

INNER EDGE

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180 Fax. 714.692.5016

www.cobrausa.com

04/17 ®

Instruction Manual >

602-2005/602-2005B

Page 3 of 3

15. Pull backward on both detachable latch knobs and then push downward on the backrest to allow the

backrest to sit completely on the rear mounting bushings. Then release the detachable latch knob to

fully engage the latch pin underneath the mounting kit bushing. See FIGURE 6.

16. Always check to make sure both detachable latch pins are fully engaged on the bottom of the

mounting kit bushing. Failure to fully engage the detachable latch pin could cause the backrest to

come loose while riding. See FIGURE 6.

17. Pull backward on the top of the sissy bar and then tighten all four M8 X 20mm bolts. See FIGURE 6.

18. Before each ride, check to make sure the detachable latches are fully engaged underneath the

mounting bushings.

19. Check the tightness of all the screws after the first ride and after the first 500 miles.

DOCUMENT NO. 0018 REV. A

REAR MOUNTING

BUSHING

FRONT MOUNTING

BUSHING

DETACHABLE

LATCH KNOB

DETACHABLE

LATCH PIN

FIGURE 5

MAKE SURE LATCH PIN

IS FULLY ENGAGED

UNDER BUSHING

FIGURE 6

TIGHTEN ALL FOUR

M8 X 20mm BOLTS

To clean your black accessory use a liquid based soap detergent, such as dishwashing soap applied with a soft cloth and

rinse with clean water. Note: Avoid abrasive cleaning methods such as granular or dry cleansers, simple green, Scotch-

Brite or steel wool pads. Abrasives may breach the coating and shorten life.

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