Canon STAPLER SORTER-L1/MS-C1 Manual de usuario

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

REVSION 0

NOV. 1998 FY8-13F9-000

STAPLER SORTER-L1

MS-C1

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

IMPORTANT

THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE

OF REFERENCE FOR WORK IN THE FIELD.

SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY

FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER

PRINTED MATTER.

ANYQUESTIONSREGARDINGINFORMATION CONTAINED HEREINSHOULD BEDIRECTED

TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN IN-

FORMATION NOT APPLICABLE TO CERTAIN AREAS.

Printed in Japan

Imprimé au Japon

Use of this manual should be strictly su-

pervised to avoid disclosure of confidential

information.

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC.

5-1, Hakusan, 7-chome, Toride-City, Ibaraki-Pref., 302-8501, Japan

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

This Service Manual provides basic facts and figures needed to service the Stapler

Sorter-L1/MS-C1 in the field and consists of the following:

Chapter 1 "General Descriptions" shows features, specifications, and names of

external parts and how to operate the sorter.

Chapter 2 "Operations and Timing" discusses the sorter's mechanical and

electrical systems by function and various timing of operation.

Chapter 3 "Mechanical System" shows how to disassemble, assemble, and

adjust the sorter.

Chapter 4 "Maintenance and Inspection" gives lists of periodically replaced parts

and consumables/ durables and a scheduled servicing chart.

Chapter 5 "Troubleshooting" shows how to troubleshoot possible faults and gives

electrical parts arrangement diagrams, LED/check pin diagrams by

PCB, and self diagnosis tables.

In addition to the above chapters, this Service Manual contains an Appendix

consisting of a general timing chart, a signals/abbreviations list, communications signals

list, a General circuit diagram controller circuit diagrams.

For installation, see the Installation Procedure that comes with the mounting kit for the

Stapler Sorter-L1 and MS-C1. (Hereafter, the Stapler Sorter-L1 will be referred to as the

"stapler sorter" and the MS-C1, "non-staple sorter.")

INTRODUCTION

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and

the relationship between electrical and mechanical systems with reference to the

timing of operation.

In the diagrams, represents the path of mechanical driveÑwhere a signal

name accompanies the symbol , the arrow indicates the direction of the

electric signal.

The expression "turn on the power" means flipping on the power switch, closing

the front door, and closing the delivery unit door, which results in supplying the

machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is

"High," while '0' is used to indicate "Low." (The voltage value, however, differs from

circuit to circuit.)

In practically all cases, the internal mechanisms of a microprocessor cannot be

checked in the field. Therefore, the operations of the microprocessors used in the

machines are not discussed: they are explained in terms of from sensors to the

input of the DC controller PCB and from the output of the DC controller PCB to the

loads.

The descriptions in this Service Manual are subject to change without notice for

product improvement or other purposes, and major changes will be communicated in the

form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this

Service Manual and all relevant Service Information bulletins and be able to identify and

isolate faults in the machine.

CONTENTS

CHAPTER 1 GENERAL DESCRIPTION

I. FEATURES..................................1-1

II. SPECIFICATIONS.......................1-2

III. NAMES OF PARTS.....................1-5

A. EXTERNAL VIEW .......................1-5

B. CROSS SECTION ......................1-6

IV. OPERATION................................1-7

A. OPERATION PANEL ...................1-7

B. STAPLING...................................1-8

C. RESUPPLY OF STAPLES TO

STAPLER ................................. 1-10

D. REMOVING A STAPLE JAM.... 1-12

E. REMOVING PAPER

CLOGGING.............................. 1-13

CHAPTER 2 OPERATIONS AND TIMING

I. CONSTRUCTION .......................2-1

FUNCTIONAL CONSTRUCTION .

2-1

B. ELECTRICAL CIRCUITRY .........2-2

C. SORTER CONTROLLER INPUT/

OUTPUT......................................2-3

D. COMMUNICATION BETWEEN

COPIER AND SORTER..............2-6

II. BASIC OPERATIONS .................2-7

A. OUTLINE.....................................2-7

B. BASIC OPERATIONS .................2-9

III. FEED DRIVE SYSTEM............ 2-19

A. OUTLINE.................................. 2-19

B. CONTROLLING THE FEED

SPEED ..................................... 2-21

C. OVERSTACK CONDITION ...... 2-22

D. JAM .......................................... 2-24

IV. STAPLER UNIT DRIVE

SYSTEM................................... 2-26

A. OUTLINE.................................. 2-26

B. STAPLER UNIT........................ 2-28

C. CONTROLLING THE SWINGING

MOVEMENT OF THE STAPLER

UNIT ......................................... 2-33

D. HOLDING THE PAPER............ 2-37

E. STAPLING OPERATION TIMING

(3 DOCUMENTS, NO. OF

SHEETS OF PAPER: 3) ........... 2-38

V. BIN UNIT DRIVE SYSTEM...... 2-39

A. OUTLINE.................................. 2-39

B. BIN UNIT.................................. 2-40

C. CONTROLLING THE GUIDE

BAR .......................................... 2-45

D. SENSORS INSIDE BIN UNIT .. 2-48

E. OTHER SENSORS.................. 2-49

VI. POWER SUPPLY ..................... 2-50

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

iii

CHAPTER 3 MECHANICAL SYSTEM

I. EXTERNALS...............................3-1

A. EXTERNAL COVERS .................3-1

II. BIN UNIT.....................................3-2

A. REMOVING THE BIN UNIT ........3-2

B. REMOVING THE BIN..................3-4

C. REMOVING THE BIN SHIFT

MOTOR (M4)...............................3-5

D. LEAD CAM..................................3-5

E. REMOVING THE GUIDE SWING

MOTOR (M3)...............................3-7

III. FEEDING GUIDE UNIT ..............3-8

A. REMOVING THE FEEDING

GUIDE UNIT ...............................3-8

B. REMOVING THE FEED

MOTOR (M2)...............................3-8

C. REMOVING THE FEED

ROLLER......................................3-9

IV. STAPLER UNIT........................ 3-10

A. REMOVING THE STAPLER

UNIT ......................................... 3-10

V. STAPLER SWING UNIT........... 3-11

A. REMOVING THE STAPLER

UNIT SWING MOTOR (M1) ..... 3-11

B. REMOVING THE STAPLER

SWING UNIT............................ 3-11

CHAPTER 4 MAINTENANCE AND INSPECTION

I. PERIODICALLY REPLACED

PARTS.........................................4-1 II. CONSUMABLES.........................4-1

III. PERIODICAL SERVICING..........4-1

CHAPTER 5 TROUBLESHOOTING

STANDARDS AND ADJUSTMENT...

5-1

A. ELECTRICAL SYSTEM ..............5-1

B. MECHANICAL SYSTEM.............5-8

II. TROUBLESHOOTING ............. 5-12

A. PROCEDURE .......................... 5-12

III. ELECTRICAL PARTS LAYOUT

DIAGRAM................................. 5-16

A. SENSORS................................ 5-16

B. MOTORS, SWITCHES, PCBS. 5-17

IV. PCB .......................................... 5-18

A. DIP SWITCH FUNCTION LIST 5-19

V. SELF DIAGNOSIS ................... 5-21

A. STACK OVER ALARM ............. 5-21

B. STAPLER ALARM.................... 5-21

C. JAM .......................................... 5-22

D. ERROR .................................... 5-23

APPENDIX

A. TIMING CHART ......................... A-1

B. SIGNAL NAME/ABBREVIATION

LIST............................................ A-5

LIST OF COMMUNICATION

DATA/SIGNAL WITH COPIER...

A-17

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1

GENERAL DESCRIPTION

I. FEATURES..................................1-1

II. SPECIFICATIONS.......................1-2

III. NAMES OF PARTS.....................1-5

A. External view..........................1-5

B. Cross section .........................1-6

IV. OPERATION................................1-7

A. Operation panel .....................1-7

B. Stapling ..................................1-8

C. Resupply of staples to

stapler ................................. 1-10

D. Removing a staple jam ....... 1-12

E. Removing paper clogging ... 1-13

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-1

CHAPTER 1 GENERAL DESCRIPITON

I. FEATURES

1. Light-weight, compact design

Compared with the existing 10-bin stapler sorters, an appreciable reduction has been made in

the number of parts, resulting in better stacking performance, higher reliability, and improved

serviceability.

2. High performance Stapler Unit

The use of a newly designed stapler enabled stapling as many as 30 sheets (instead of 20),

while making removal of staple jams easier.

3. Applicable to multiple types of copiers

The machine uses a straight path mechanism for its passage of paper. It also uses a DIP switch

to allow switching between new and old modes of IPC communication, supporting various types

of copiers.

CHAPTER 1 GENERAL DESCRIPITON

1-2

1998 CANON INC. CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

II. SPECIFICATIONS

Item

Types of copy paper

No. of bins

Copacity per bin: *1

equivalent to 80g/m2

Bin return time

(from 10th to 1st bin)

Bin designation function

Control panel*3

Display panel*3

Stapling*3

Copy paper size for auto

stapling*3

Spec.

Face up, bin shift and open

Plain paper: A3*2, 11"x17" ~ A5, STMT (64

~ 200g/m2)

Special paper: Tracing paper, OHP, Postcard, Label

Non sort mode:

less than 100 copies

100 copies (A4, LTR,

B5, A5, STMT, A4R,

LTRR, B5R, A3*2,

B4, LGL, 11"x17")

more than 101 copies 200 copies

(A4, LTR,

B5, A5, STMT, A4R,

LTRR, B5R)

150 copies

(A3*2, B4, LGL, 11"x17")

Sort mode: 30 Copies (A4, LTR, B5, A5,

STMT, A4R,

LTRR, B5R)

25 Copies (B4, LGL)

15 Copies (A3*2, 11"x17")

Staple sort mode*3:

30 Copies (A4, LTR, B5, A4R,

LTRR)

25 Copies (B4, LGL)

15 Copies (A3*2, 11"x17")

Group mode:20 Copies (A4, LTR, B5, A5,

STMT, A4R,

LTRR, B5R)

15 Copies

(A3*2, B4, LGL, 11"x17")

Stream sorting

30 Copies

(A4, LTR, B5, A5,

STMT, A4R, LTRR,

B5R)

25 Copies (B4, LGL)

15 Copies (A3*2, 11"x17")

Approx 10 sec.

Available (A bin may be specified (by the

host copier.))

STAPLE key

STAPLE RESUPPLY indicator, MANUAL

STAPLE indicator

Rotating cam

A3*2, A4, B4, B5, A4R, LGL, 11"x17",

LTR, LTRR

Remarks

Same as the host copier.

1st bin only

Special paper

10 copies/bin

Cascade stack

20 copies/bin

15 copies/bin

Unavailable to B5R,

STMT, A5

*1 Capacity per bin may vary depending on restrictions on the host copier.

*2 If stacking is not proper because of downward curling in staple sort mode, change the feeding

speed. (See CHAPTER 5.Dip switch function list)

*3 Stapler sorter only.

The number of sheets that may be stapled is subject to change depending on the limits imposed by the copier.

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