Burkert 6013 Manual de usuario

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Type 6013

Magnetventil

2/2-Way Solenoid Valve

2/2-Wege Magnetventil

Électrovanne à 2/2 voies

Address / Adresse

Germany / Deutschland / Allemagne

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

country.burkert.com

Manuals and data sheets on the Internet/

Bedienungsanleitungen und Datenblätter im

Internet/ Manuel d'utilisation et fiches techniques

sur Internet :

country.burkert.com

Operating Instructions 2304/24_EUml_00803465 /

OriginalDE

2 INTENDED USE

Unauthorised use of the Type6013 solenoid valve may be dan-

gerous to people, nearby equipment and the environment.

The device is designed for blocking, dosing, lling and ventilating

neutral gaseous and liquid media.

▶In potentially explosive environments, the device must only be

used in accordance with the specications on the separate Ex

type label. The additional information and safety instructions

relating to Ex areas enclosed with the device must be adhered

to when deploying the device.

▶Do not use devices without a separate Ex type label in poten-

tially explosive atmospheres.

▶When using the device, observe the authorised data, and the

operating and usage conditions specied in the contract docu-

ments and in the operating instructions.

▶Use the device only in conjunction with third-party devices and

components recommended or approved by Bürkert.

▶Prerequisites for safe and trouble-free operation include correct

transport, storage and installation as well as careful operation

and maintenance.

▶Use the device only as intended.

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the instructions carefully and pay particular attention to

the safety instructions.

▶Store the instructions in such a way that they are available to all

users.

▶The liability and warranty for the Type 6013 device will be invali-

dated if the operating instructions are not followed.

1.1 Symbols

→Designates a procedure which you must carry out.

Warning of injuries:

DANGER!

Imminent danger! Serious or fatal injuries.

WARNING!

Potential danger! Serious or fatal injuries.

CAUTION!

Danger! Moderate or minor injuries.

Warning of damage:

NOTE!

English

2.1 Denition of the term “device”

The term “device” used in these instructions always refers to the

Type 6013 solenoid valve.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not take into consideration any contin-

gencies and events that may arise during installation, operation and

maintenance.

High pressure danger.

▶Switch o the pressure before working on the device or system.

Vent or empty the lines.

Danger from electrical voltage.

▶Before working on the device or system, switch o the power

supply. Secure it against reactivation.

▶Observe the applicable accident prevention and safety regula-

tions for electrical devices.

Danger of burns and risk of re.

Continuous operation may result in a hot device surface.

▶Only touch the device when wearing protective gloves.

▶Keep the device away from highly ammable substances and

media.

▶Do not obstruct heat dissipation required for operation.

Destruction of the coil due to overheating.

▶Electrically connect coil with mounted housing only.

▶In the case of alternating voltage, pay attention to movable core.

To prevent injuries/damage to property, observe the following:

▶Do not feed in any aggressive or highly ammable media.

▶Do not modify the device.

▶Secure the system/device against unintentional activation.

▶Installation and maintenance work may be carried out by autho-

rised technicians only, with the appropriate tools.

▶After an interruption in the electrical or pneumatic supply,

ensure that the process is restarted in a controlled manner.

▶Do not subject the body to mechanical stress.

▶Observe the general rules of technology.

English

4 TECHNICAL DATA

4.1 Standards and directives

The device complies with the valid EU harmonisation legislation. In

addition, the device also complies with the requirements of the laws

of the United Kingdom.

The harmonised standards that have been applied for the con-

formity assessment procedure are listed in the current version of the

EU Declaration of Conformity/ UK Declaration of Conformity.

4.2 Operating conditions

WARNING!

Heat sources or temperature uctuations may cause malfunc-

tions or leaks.

▶When using the device outdoors, protect it from adverse

weather conditions.

▶Avoid heat sources which may cause the permissible tempera-

ture range to be exceeded.

Permitted medium temperature (for general purpose valves without

UL approval):

Circuit function Seal material Medium temperature

A FKM –10...+100°C (PA coil)

–10...+120°C (epoxide coil)

PTFE/graphite –10...+180°C

B FKM –10...+100°C (AC)

–10...+120°C (DC)

Ambient temperature: –10...+55°C

Viscosity: 21 mm/s

Degree of protection: IP65 according to EN60529 with cable plug

Media: Neutral gaseous and liquid media that do not

attack the body and seal materials

(see resistance table at country.burkert.com).

Check resistance in each individual case.

English

4.3 Fluidic data (for UL approved valves)

Temperature-/fluid ratings General Purpose Valve

Seal

Designation

Seal material Fluid Temperature Ambient Temperature Fluids

[°F] [°C] [°F] [°C]

Non-hazardous fluids FF (IB46/IB76) Low temp. FKM –40...+212°F –40 ... +100°C –40...+131°F -40 ... +55°C Air, Inert gas

FF FKM +14...+212°F –10 ... +100°C +14...+131°F –10...+55°C Air, Inert gas

+32...+212°F –0 ... +100°C +32...+131°F 0...+55°C Water

AA EPDM –22...+212°F –30...+100°C –22...+131°F –30...+55°C Air, Inert gas, Steam

+32...+212°F –0 ... +100°C +32...+131°F 0...+55°C Water

EG, EF PTFE + Graphite,

PTFE + FKM

–40...+266°F –40 ... +130°C –40...+131°F –40 ... +55°C Air, Inert gas, Steam

+32...+212°F –0 ... +100°C +32...+131°F 0...+55°C Water

BB NBR +14...+194°F –10 ... +90°C +14...+131°F –10...+55°C Air, Inert gas, Steam

+32...+194°F 0 ... +90°C +32...+131°F 0...+55°C Water

Hazardous fluids BB NBR +14...+194°F –10... +90°C +14...+131°F –10...+55°C No.2 Fuel Oil

FF FKM +14...+248°F –10...+120°C +14...+131°F –10...+55°C

Temperature-/fluid ratings Safety Shutoff Valve

Seal

Designation

Seal material Fluid Temperature Ambient Temperature Fluids

[°F] [°C] [°F] [°C]

Hazardous fluids FF FKM –4...+150°F –20...+66°C –4...+131°F –20...+55°C No.2 Fuel Oil

Diesel/Biodiesel (B6-20)

Biodiesel (B99.9/B100)

English

Circuit functions

(NC)

1 (P)

2 (A)

2/2-way valve, normally closed

(NO)

1 (P)

2 (B)

2/2-way valve, normally open

Pressure range: see type label

Port connection: Type 6013: G1/8, G1/4, G3/8, ange

Type 6013A: G1/8, G1/4

4.4 Approvals

The valve is approved as a General Purpose or Safety Shuto Valve.

See labelling on the valve.

4.5 Type label (example)

Observe the data for voltage, current type and pressure listed

on the type label.

6013 A 2,0 FKM MS

Made in Germany

00450000

WXXXX

24V 50Hz 7W

G1/8 PN 0-10 bar

1 2 3 4 5

1 Device type 2 Circuit function

3 Orifice 4 Seal material

5 Body material 6 Connection, nominal pressure

class

7 Voltage, frequency, output 8 Order number

English

4.6 Electrical data

Connections: DIN EN 175301-803 Design A

for cable plug Type 2509 or Type 2518

Operating

voltage: Type 6013:

24 V DC ±10%, max. residual ripple 10%

24 V/50 Hz, 230 V/50 Hz

Type 6013A:

24 V DC ±10%, max. residual ripple 10%

230 V/50 Hz

Voltage tolerance: ±10%

Nominal power: WWA: 8 W (5 W, 10 W)

WWB: AC 7 W (9 W), DC 8 W

Impulse version DC: 7 W

Nominal oper-

ating mode: Continuous operation, duty cycle 100%

for block installation:

5 W continuous operation a. A.

8 W intermittent operation 60% (30 min)

5 INSTALLATION

5.1 Safety instructions

DANGER

High pressure danger.

▶Switch o the pressure before working on the device or system.

Vent or empty the lines.

Danger from electrical voltage.

▶Before working on the device or system, switch o the power

supply. Secure it against reactivation.

▶Observe the applicable accident prevention and safety regula-

tions for electrical devices.

WARNING!

Risk of injury due to improper installation.

▶Installation work may be carried out by authorised technicians

only, with the appropriate tools.

Risk of injury due to unintentional activation of the system and

uncontrolled restart.

▶Secure the system against unintentional activation.

▶Following installation, ensure a controlled restart.

English

5.2 Fluidic installation

Installation position: any, preferably actuator face up.

Flow direction (for normally closed/Safety Shuto Valves): The

letters on the valve body state the pressure (P) and outlet (A).

For normally open valves (not for Safety Shuto Valves): The letters

on the valve body state the pressure (P) and outlet (B).

→Clean pipelines and ange connections.

→Install dirt trap at the valve inlet (0.2...0.4mm).

Observe ow direction: from 1 (P) →2(A) (WWA)

from 1(P) →2(B) (WWB).

Valve with threaded connection:

→Use PTFE tape as a seal material.

NOTE!

Caution! Risk of breakage!

▶Do not use the coil as a lever arm.

→Hold the valve using a corresponding open-end wrench and

screw into the pipeline.

Valve with ange connection:

→Remove cover plate.

→Loosen nut and remove coil.

WARNING!

Danger due to escaping medium!

Leaking connections if the seals are not tted precisely, if the man-

ifold is uneven or if the surface quality of the manifold is inadequate.

▶Make sure that the seals provided t the valve properly.

▶Make sure that the manifold is even, with adequate surface

quality.

→Insert the seal into the

valve body.

→Screw valve body to

manifold (max. 1.5 Nm).

→Mount coil and attach

nut (max. 5 Nm). Seal

Nut

Coil

Cover plate

Manifold

English

5.3 Electrical installation

WARNING

Danger from electrical voltage.

▶Before working on the device or system, switch o the power

supply. Secure it against reactivation.

▶Observe the applicable accident prevention and safety regula-

tions for electrical devices.

If there is no protective conductor function between the coil and

the body, there is a risk of electric shock.

▶Always connect protective conductor.

▶Check electrical continuity between coil and body.

You can nd information about the Type 2509 and 2518 cable

plugs in their operating instructions at

country.burkert.com

Observe voltage and current type according to type label.

→Check that the seal is properly tted.

→Screw cable plug tightly onto the coil (max. 1 Nm).

Impulse design control unit

Correct polarity is a requirement for the function of the

device: observe labelling on the top of the coil. Impulse time

at least 50 ms.

switch ON +

Terminal 1

Terminal 2

Protective conductor connection

Polarity Description Terminal assignment

– Switch ON + Valve (P-seat)

is opened (+) on terminal 2,

(–) on terminal 1

+ Switch OFF – Valve (P-seat)

is closed (+) on terminal 1,

(–) on terminal 2

Only use cable plug without electrical wiring for impulse

versions.

English

5.4 Rotate the coil

WARNING!

Risk of injury due to electric shock.

If there is no protective conductor function between the coil and

the body, there is a risk of electric shock.

▶Check the protective conductor function after installing the coil.

Overheating, risk of re.

Connecting the coil without installing the armature will lead to

overheating and will destroy the coil.

▶Only connect the coil after the armature has been installed.

Nut

max. 5 Nm

O-ring

Armature

The coil can be rotated 4 x 90° (only 2 x

180° with block installation).

Procedure:

→Loosen the nut.

→Rotate the coil.

→Tighten the nut using an open-end

wrench (tightening torque

max.5Nm).

6 MAINTENANCE, TROUBLESHOOTING

6.1 Safety instructions

WARNING!

Risk of injury due to improper maintenance work.

▶Maintenance work may be carried out by authorised techni-

cians only, with the appropriate tools.

Risk of injury due to unintentional activation of the system and

uncontrolled restart.

▶Secure the system against unintentional activation.

▶Ensure a controlled restart after maintenance is completed.

6.2 Faults

Check in case of faults:

• Port connections

• Operating pressure

• Operating voltage and valve control

If the valve still does not actuate, please contact your local Bürkert

branch.

English

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