Bend-Pak EXCEL Series Manual de usuario

Forward this manual to all operators.

Failure to operate this equipment as

directed may cause injury.

INSTALLATION AND OPERATION MANUAL

SHIPPING DAMAGE CLAIMS

When this equipment is shipped, title passes to the purchas-

er upon receipt from the carrier. Consequently, claims for the

material damaged in shipment must be made by the pur-

chaser against the transportation company at the time ship-

ment is received.

BE SAFE

Your new lift was designed and built with safety in

mind. However, your overall safety can be increased

by proper training and thoughtful operation on the part

of the operator. DO NOT operate or repair this equip

ment without reading this manual and the important

safety instructions shown inside.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Tel: 1-805-933-9970

Fax: 1-805-933-9160

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS

read this manual .

SURFACE

MOUNTED

TWO-POST

LIFTS

EXCEL

SERIES

TWO-POST

SURFACE MOUNTED

AUTO AND LIGHT DUTY TRUCK LIFT

This instruction manual has been prepared especially for you.

Your new lift is the product of over 25 years of continuous research, testing and development

and is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS.

RECORD HERE THE FOLLOWING INFORMATION

WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE

Serial No. __________

Model No. __________

Manufacturing date __________

WARRANTY

Your new lift is warranted for five years on equipment structure; one year on all operating

components to the original purchaser, to be free of defects in material and workmanship. The

manufacturer shall repair or replace at their option for this period those parts returned to the

factory freight prepaid which prove upon inspection to be defective.

The manufacturer will pay labor costs for the first 12 months only on parts returned as

previously described.

This warranty does not extend to defects caused by ordinary wear, abuse, misuse, shipping

damage, or lack of required maintenance.

This warranty is exclusive and in lieu of all other warranties expressed or implied. In no event

shall the manufacturer be liable for special, consequential or incidental damages for the

breach or delay in performance of the warranty. The manufacturer reserves the right to make

design changes or add improvements to its product line without incurring any obligation to

make such changes on product sold previously.

Warranty adjustments within the above stated policies are based on the model and serial

number of the equipment. This data must be furnished with all warranty claims.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED

PARTS INVENTORY

QTY. PART(S) DESCRIPTION WHERE USED CHECK

PARTS BOX

4 Lift Pads Lift Pads For Arms

4 3” Lift Pad Adapters Lift Pad Extensions

4 6” Lift Pad Adapters Lift Pad Extensions

4Arm Pins Arm Pins

2 Cables Equalizer Cables

10 3/4" x 4-3/4" Anchor Bolts Concrete Anchors

1 Lot Shims To Shim / Level Lift

1Short Hose From Power Unit To Cylinder

1Long Hose Crossover Hose

1 Micro switch With Cord / Clearfloor Only Overhead Micro Switch

4 3/8” x 1” Hex Bolts To Secure Top Beam

4 3/8” Hex Nuts To Secure Top Beam

4 3/8” Lock washers To Secure Top Beam

41/2”-13 Hex Nuts Equalizer Cable Adjusting Nuts

45/16” x 1” Hex Bolts For Mounting Power Unit

45/16” Hex Nuts For Mounting Power Unit

190 Degree Fitting For Power Unit Hydraulic Fitting For Power Unit

190 Degree Fitting For Cylinder Hydraulic Fitting For Offside Cylinder

13-Port Hydraulic Fitting Assembly Hydraulic Fitting For Powerside Cylinder

1Can Spray Paint Touch Up Paint

1Instruction Manual Instruction Manual

1ALI Safety Instructions Safety Instructions

SHIPMENT PARTS

1Power Unit Electric / Hydraulic Power Source

1Powerside Column / With Mtg. Plate Powerside Column

1Offside Column / No Mtg. Plate Offside Column

1 Top Trough / Clearfloor Models Only Overhead Beam

1 Coverplate / Floorplate Models Only Floor Pan

4Lift Arms Lift Arms

BE SURE TO TAKE A COMPLETE INVENTORY

OF PARTS BEFORE STARTING INSTALLATION

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting

steel banding material as items may become

loose and fall causing personal harm or injury.

2. Inspect the lift for any signs of concealed

shipment damage or shortages. Remember to

report any shipping damage to the carrier and

make a notation on the delivery receipt.

3. Check the voltage, phase and proper

amperage requirements for the motor shown on

the motor plate. Wiring should be performed by

a certified electrician only.

1. Read and understand all safety warning

procedures before operating lift.

2. Keep hands and feet clear. Remove hands

and feet from any moving parts. Keep feet clear

of lift when lowering. Avoid pinch points.

3. Keep work area clean. Cluttered work areas

invite injuries.

4. Consider work area environment. Do not

expose equipment to rain . Do not use in damp

or wet locations. Keep area well lighted.

5. Only trained operators should operate this lift.

All non-trained personnel should be kept away

from work area. Never let non-trained personnel

come in contact with, or operate lift.

6. Use lift correctly. Use lift in the proper

manner. Never use lifting adapters other than

what is approved by the manufacturer.

7. Do not override self-closing lift controls.

8. Remain clear of lift when raising or lowering

vehicle.

9. Clear area if vehicle is on danger of falling.

10. Always insure that the safeties are engaged

before any attempt is made to work on or near

vehicle.

11. Dress properly. Non-skid steel -toe footwear

is recommended when operating lift.

12. Guard against electric shock. This lift must be

grounded while in use to protect the operator

from electric shock. Never connect the green

power cord wire to a live terminal. This is for

ground only.

13. Danger! The power unit used on this lift con

tains high voltage. Disconnect power at the

receptacle before performing any electrical

repairs. Secure plug so that it cannot be

accidentally plugged in during service.

14. Warning! Risk of explosion. This equipment

has internal arcing or sparking parts which

should not be exposed to flammable vapors. This

machine should not be located in a recessed

area or below floor level.

15. Maintain with care. Keep lift clean for better

and safe performance. Follow manual for proper

lubrication and maintenance instructions. Keep

control handles and/or buttons dry, clean and

free from grease and oil.

16. Stay alert. Watch what you are doing. Use

common sense. Be aware.

17.

Check for damaged parts. Check for

alignment of moving parts, breakage of parts or

any condition that may affect its operation. Do not

use lift if any component is broken or damaged.

18. Never remove safety related components

from the lift. Do not use lift if safety related

components are damaged or missing.

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely!

INTRODUCTION

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOL-

LOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOUR-

SELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH.

READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO

OPERATE THIS MACHINE.

STEP ONE

( Selecting Site )

Before installing your new lift, check the

following.

1. LIFT LOCATION: Always use architects plans

when available. Check layout dimension against

floorplan requirements making sure that ade-

quate space is available.

2. OVERHEAD OBSTRUCTIONS: The area

where the lift will be located should be free of

overhead obstructions such as heaters, building

supports, electrical lines etc.

3. DEFECTIVE CONCRETE: Visually inspect

the site where the lift is to be installed and check

for cracked or defective concrete.

STEP TWO

( Floor Requirements )

Specifications of concrete must be adhered to.

Failure to do so could cause lift failure resulting

in personal injury or death.

A level floor is suggested for proper installation.

Small differences in floor slopes may be

compensated for by proper shimming.

If a floor is of questionable slope, consider a

survey of the site and/or the possibility of

pouring a new level concrete slab.

"DO NOT install this lift on any asphalt

surface or any surface other than concrete.

"DO NOT install this lift on expansion seams

or on cracked or defective concrete.

"DO NOT install this lift on a second /

elevated floor without first consulting building

architect.

"DO NOT install this lift outdoors unless

special consideration has been made to

protect the power unit from inclimate weather

conditions.

CONCRETE SPECIFICATIONS

LIFT CONCRETE

MODEL REQUIREMENT

9,000 Lb. Models 4” Min. Thickness / 3000 PSI

12,000 Lb. Model 6” Min. Thickness / 3000 PSI

TOOLS REQUIRED

"Rotary Hammer Drill Or Similar

"3/4" Masonry Bit

"Hammer

"4 Foot Level

"Open-End Wrench Set: 7/16" - 1-1/8"

"Socket And Ratchet Set: 7/16" - 1-1/8"

"Hex-Key / Allen Wrench Set

"Medium Crescent Wrench

"Medium Pipe Wrench

"Crow Bar For Shim Installation

"Chalk Line

"Medium Flat Screwdriver

"Tape Measure: 25 Foot Minimum

"Needle Nose Pliers

IMPORTANT NOTICE

These instructions must be followed to insure proper installation and operation of your lift. Failure

to comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.

NOTE

All models MUST be installed on 3000 PSI

concrete only conformIng to the minimum

requirements shown above. New concrete must be

adequately cured by at least 28 days minimum.

LAYOUT DIMENSIONS

MODEL A B

XL-9 132” / 3353mm 17” / 432mm

XL-9X 145” / 3683mm 17” / 432mm

XL-9C 132” / 3353mm 17” / 432mm

XL-9CX 145” / 3683mm 17” / 432mm

XL-9AC 132” / 3353mm 17” / 432mm

XL-9ACX 145” / 3683mm 17” / 432mm

PR-12F 155” / 3937mm 28” / 711mm

STEP THREE

( Site Layout )

1. Determine which side will be the approach side.

2. Now determine which side you prefer the power

unit to be located on. The POWERSIDE column

has the power-unit mounting bracket attached to

the side. ( See diagram above for power unit

location. )

3. Once a location is determined, use a carpenters

chalk line to layout a grid for the post locations.

Keep all dimensions and squareness within 1/8”

or malfunctioning of the lift will occur.

4. After the post locations are properly marked,

use a chalk or crayon to make an outline of the

posts on the floor at each location using the post

baseplates as a template.

5. Double check all dimensions and make sure

that the layout is perfectly square.

6. Before continuing with the installation it is

helpful to stand the posts up at their respective

locations and get a visual of the shop, aisles and

other clearances. Also, this is a good time to drive

a vehicle into position and check for adequate

clearance.

FLOORPLAN

LAYOUT

STEP FOUR

( Installing The POWERSIDE Column )

1. Before proceeding, double check

measurements and make certain that the bases

of each column are square and aligned with the

chalk line.

2. Using the baseplate on the POWERSIDE column

as a guide, drill each anchor hole in the concrete

approximately(4-1/2”deep/9Kmodels&6-1/2”deep

/ 12K models ) using a rotary hammer drill and 3/4”

concrete dril. To assure full holding power, do not

ream the hole or allow drill to wobble. ( See Fig. 1 )

5. After drilling, remove dust thoroughly from

each hole using compressed air and/or wire

brush. Make certain that the column remains

aligned with the chalk line during this process.

6. Assemble the washers and nuts on the

anchors then tap into each hole with a hammer

until the washer rests against the baseplate. Be

sure that if shimming is required that enough

threads are left exposed. ( See Fig. 2 )

7. If shimming is required, insert the shims as

necessary under the baseplate so that when the

anchor bolts are tightened, the columns will be

plumb. ( See Fig. 3 )

With the shims and anchor bolts in place,

tighten by securing the nut to the base then

turning 2 -3 full turns clockwise. DO NOT use an

impact wrench for this procedure. ( See Fig. 4 )

STEP FIVE

( Mounting The OFFSIDE column. )

1. Position the OFFSIDE column at the

designated chalk locations and secure to the floor

following the same procedures as outlined in

STEP FIVE.

NOTE:

To ease installation of the top beam on

CLEARFLOOR models, it helps to keep the

anchor bolts loose on one of the columns until

the top beam is mounted.

Fig. 3

Fig. 1

Fig. 2

Fig. 4

STEP SIX

( Mounting the OVERHEAD BEAM. )

Clearfloor Models Only

1. Using a lifting devise, raise the OVERHEAD

beam in position on top of the columns. Bolt to

the columns using the 3/8” x 1” Hex Bolts, Nuts

and Washers. ( See Fig. 5 )

STEP SEVEN

( Mounting the TOP PULLEY ASSEMBLY. )

Floorplate Models Only

1. Using a lifting devise, raise the OVERHEAD

beam in position on top of the columns. Bolt to

the columns using the 3/8” x 1” Hex Bolts, Nuts

and Washers. ( See Fig. 6 )

STEP EIGHT

( Mounting The POWER UNIT )

1. Attach the power unit to the POWERSIDE

COLUMN using four 5/16" hex bolts and nylock

nuts supplied.

Fill the reservoir with 10 WT.

HYDRAULIC OIL OR DEXRON TYPE III ATF.

Make sure the funnel used to fill the power unit is

clean. ( See Fig. 7 )

STEP NINE

( Routing The EQUALIZER CABLES )

1. Raise and lock each carriage approximately

28” above the ground. ( See Fig. 8 )

2. Make sure that the safety locks on each

column are fully engaged before attempting to

route equalizer cables. Carriages must be equal

height from the floor before proceeding.

Fig. 5

Fig. 6

Fig 8

Fig 7

3. With the carriages in equal position from the

floor, route the equalizer cables as shown

below. ( See Fig. 9 & 10 )

4. After the equalizer cables have been routed.

adjust each cable so that they are equal

tension.

STEP TEN

( Installing The Hydraulic Lines. )

1. Install the hydraulic lines as shown below pay

ing careful attention to keep the hoses clean and

free of debris. ( See Fig. 11 & 12 )

When routing the hydraulic hose through the

columns, make sure to route through the

retaining rings welded inside each column.

Make sure that the hose is clear of any moving

parts. It may be necessary to tie hose clear by

using nylon tie straps or wire. Failure to keep

hydraulic lines clear may result in hydraulic line

failure which may result in damage or personal

harm.

IMPORTANT NOTE:

The equalizer cables should be checked

weekly for equal tension. Failure to do this will

cause uneven lifting. The cables should

always be adjusted so that they are equal

tension when resting on the safety locks.

IMPORTANT NOTE:

When installing hydraulic fittings and hoses it

is not necessary to use Teflon tape or other

sealant. Teflon tape and other sealing

compounds can contaminate the system and

cause malfunctioning of lift.

Fig. 9

Fig. 10

Fig. 11

STEP ELEVEN

( Installing Overhead Micro Switch. )

1. Install the overhead Micro Switch as shown

below. Be sure to keep wire clear of moving

parts. WIRING MUST BE PERFORMED BY A

CERTIFIED ELECTRICIAN. ( See Fig. 13 )

STEP TWELVE

( Power Unit Installation. )

1. The standard power unit for your lift is 220 volt,

60HZ, single phase. All wiring must be

performed by a certified electrician only. SEE

WIRING INSTRUCTIONS AFFIXED TO MOTOR

FOR PROPER WIRING INSTRUCTIONS

IMPORTANT INSTALLATION NOTES

DO NOT run power unit with no oil. Damage

to pump can occur.

The power unit must be kept dry. Damage to

power unit caused by water or other liquids

such as detergents, acid etc., is not covered

under warranty.

Improper electrical hook-up can damage motor

and will not be covered under warranty

Motor can not run on 50HZ without a physical

change in motor.

Use a separate breaker for each power unit.

Protect each circuit with time delay fuse or

circuit breaker.

For 208-230 volt, single phase, use a 25 amp fuse.

"For 208-230 volt, three phase, use a 20 amp fuse.

"For 380-440 volt, three phase, use a 15 amp fuse.

RISK OF EXPLOSION!! This equipment has

internal arcing or sparking parts which should

not be exposed to flammable vapors. Motor

should not be located in a recessed area or

below floor level.

Fig 12

Fig. 13

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