Bend-Pak HDS-18E Manual de usuario

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HDS18E

PRODUCT SKU

5175968

DRAWING Nº

5260604

CATEGORY

Four Post Li

REV

Version J

DATE

08.29.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245088

HDS-18E LIFT SUPERSTRUCTURE

2 5250172

HDS-18E/27 PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

01/11/2022

01378

UPDATED BOM REVISIONS

05/25/2022

01414

WAS 107.3 NOW 108.7, UPDATED BOM REVISION

08/08/2022

01436

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260604

HDS-18E PRODUCTION

LIFT VER D (CE CERT)

12/12/2019

DO NOT SCALE DRAWING

1:45

SCALE:

THIRD ANGLE PROJECTION

08/16/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

4.026in

102.3mm

8.150in

207.0mm

69.528in

1766.0mm

3.969in MAX

100.8mm MAX

91.260in

2318.0mm

30.558in

776.2mm

61.378in

1559.0mm

[40.04 MIN - 45.315in MAX]

1017.0 MIN - 1151.0mm MAX

133.504in

3391.0mm

312.730in

7943.3mm

22.047in

560.0mm

20.976in

532.8mm

153.504in

3899.0mm

257.008in

6528.0mm

257.371in

6537.2mm

58.134in

1476.6mm

DRIVE THRU

FRONT VIEW

5.000in

127.0mm

DETAIL A

SCALE 1 : 10

4.279in

108.7mm

DETAIL B

SCALE 1 : 10

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260604

HDS-18E PRODUCTION

LIFT VER D (CE CERT)

1:45

SCALE:

69.528in

1766.0mm

RAISED

67.583in

1716.6mm

TOP LOCK

20.339in

516.6mm

LOWEST LOCK

9.528in

242.0mm

LOWERED

SHEET 3 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260604

HDS-18E PRODUCTION

LIFT VER D (CE CERT)

1:40

SCALE:

DIMENSIONS ARE WITH THE LOCK LADDER ADJUSTED ALL THE WAY UP

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 5

DETAIL B

SCALE 1 : 20

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601143

HDS-18/27/40 POWER POST WELDMENT

2 5601141

HDS-18/27/40 POST WELDMENT

3 5215164

HDS-18E/27 POWER SIDE RAMP ASSEMBLY

4 5601441

HDS-18E/27 OFF SIDE RAMP WELDMENT

5 5216168

HDS-18/27 CROSSTUBE ASSEMBLY, LARGE WINDOW

6 5216167

HDS-18/27 CROSSTUBE ASSEMBLY, SMALL WINDOW

7 5215161

HDS-18/27 EXTENDED DRIVE UP RAMP ASSEMBLY

8 5600875

HDS-18/27 SAFETY LADDER WELDMENT

9 5535211

NUT M27 x 3.0 NL

10 5535210

NUT M27 x 3.0

11 5545103

WASHER M27 x 50mm

12 5530046

HHB M10 x 1.5 x 65mm

13 5746088

HDS-18/27 SPACER, SAFETY LADDER, 31mm LG

14 5535013

NUT M10 x 1.5 NL

15 5545341

WASHER M10 x Ø20 FLAT

NEXT ASSEMBLY

5260604

WHERE USED

HDS-18E

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

01/11/2022

01378

REPLACED 5215891 WITH 5216168, 5215890

WITH 5216167

05/23/2022

01414

UPDATED BOM REVISION

08/08/2022

01436

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5245088

HDS-18E LIFT

SUPERSTRUCTURE

12/12/2019

DO NOT SCALE DRAWING

1:55

SCALE:

THIRD ANGLE PROJECTION

08/16/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

FASTEN NUTS AND WASHERS TO SAFETY LADDERS IN

ORDER SHOWN FOR SHIPMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600142

HDS-18E/27 POWER SIDE RAMP WELDMENT

2 5215160

HDS-18E/27 SERIES RAMP SHEAVE ROLLER ASSEMBLY

3 5620242

HDS-18E/27 SHEAVE PIN WELDMENT

4 5716016

HDS-18E/27 SERIES SHEAVE SPACER

5 5746089

HDS-18/27/40 SERIES SHEAVE SHAFT PIN

6 5755113

HD-18/27 SPACER, RAMP SHEAVE

7 5505335

HAIR PIN 3/32” x 1 5/8”

8 5215159

HDS-18/27 SERIES CYLINDER FLANGE ARM ASSEMBLY

9 5502161

PULL CYLINDER ASSEMBLY Ø5.0 x 60

10 5731025

HDS-18/27 SERIES CABLE RETAINER PLATE

NEXT ASSEMBLY

5245088

5245090

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

11/05/2020

01227

REPLACED (1) 5620197 WITH 5620242,

UPDATED BOM REVISION

08/26/2021

01322

UPDATED BOM REVISION

01/10/2022

01378

WHERE USED

HDS-18E

HDS-27

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

GJZ

5215164

HDS-18E/27 POWER SIDE

RAMP ASSEMBLY

10/23/2008

DO NOT SCALE DRAWING

1:32

SCALE:

THIRD ANGLE PROJECTION

01/11/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

VERIFY CYLINDER PORTS ARE CAPPED OFF WITH 3/8" NPT STEEL PLUG

24.606in

625.0mm

265.236in

6737.0mm

PORTS MUST BE

ON THIS SIDE

10.394in

264.0mm

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215164

HDS-18E/27 POWER SIDE

RAMP ASSEMBLY

1:20

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 10

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601832

HDS-18/27 CROSSTUBE WELDMENT, SMALL WINDOW

2 5215166

HDS-18/27 CROSSTUBE SHEAVE ASSEMBLY

3 5215169

HDS-18/27 SAFETY ROLLER ASSEMBLY

4 5505124

HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT

5 5505125

HDS-18/27/40 SAFETY PIN

6 5716152

HDS-18/27 POLYETHYLENE SLIDE BLOCK

7 5210359

HDS-18/27/40 SAFETY WELDMENT #1

8 5210358

HDS-18/27/40 SAFETY WELDMENT #2

9 5502335

AIR CYLINDER, Ø.75 x 4.0" STROKE

10 5505030

PUSH-ON CLIP Ø10mm SS

11 5505031

ROTOR CLIP Ø12mm SS

12 5505033

PUSH-ON CLIP Ø16mm SS

13 5540002

E RING Ø1.375" OD TRUARC X5133-137

14 5540060

SPRING Ø29 x 178mm, SLACK SAFETY

15 5540112

SNAP RING; TRUARC 5103-175

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5535101

3/8-16 HEX NUT JAM

18 5550376

HDS-18/27/40 ADAPTER, 1" AIR CYLINDER

19 5545108

WASHER M45 x 80 FLAT

20 5530317

HHB M6 x 1 x 136

21 5535357

NUT M6 x 1.0 NL

22 5755158

HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102

WHERE USED

HDS-18 SERIES

HDS-27 SERIES

NEXT ASSEMBLY

5245086

5245087

5245088

5245089

5245090

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215890

05/02/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216167

HDS-18/27 CROSSTUBE

ASSEMBLY, SMALL WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

20 21

DETAIL A

SCALE 1 : 10

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601831

HDS-18/27 CROSSTUBE WELDMENT, LARGE WINDOW

2 5215166

HDS-18/27 SERIES CROSSTUBE SHEAVE ASSEMBLY

3 5215169

HDS-18/27 SAFETY ROLLER ASSEMBLY

4 5505124

HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT

5 5505125

HDS-18/27/40 SAFETY PIN

6 5716152

HDS-18/27 POLYETHYLENE SLIDE BLOCK

7 5210359

HDS-18/27/40 SAFETY WELDMENT #1

8 5210358

HDS-18/27/40 SAFETY WELDMENT #2

9 5502335

AIR CYLINDER, Ø.75 x 4.0" STROKE

10 5505030

PUSH-ON CLIP Ø10mm SS

11 5505031

ROTOR CLIP Ø12mm SS

12 5505033

PUSH-ON CLIP Ø16mm SS

13 5540002

E RING Ø1.375" OD TRUARC X5133-137

14 5540060

SPRING Ø29 x 178mm, SLACK SAFETY

15 5540112

SNAP RING; TRUARC 5103-175

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5535101

3/8-16 HEX NUT JAM

18 5550376

HDS-18/27/40 ADAPTER, 1" AIR CYLINDER

19 5545108

WASHER M45 x 80 FLAT

20 5530317

HHB M6 x 1 x 136

21 5535357

NUT M6 x 1.0 NL

22 5755158

HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102

NEXT ASSEMBLY

5245086

5245087

5245088

5245089

5245090

WHERE USED

HDS-18 SERIES

HDS-27 SERIES

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215891

05/02/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5216168

HDS-18/27 CROSSTUBE

ASSEMBLY, LARGE WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

15 19

NEXT ASSEMBLY

5260604

5260606

ITEM

PART

NUMBER

DESCRIPTION

QTY.

REV

1 5174600

HDS-18E/27/40 PARTS BAG

2 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

3 5700033

HD-SERIES FLEX TUBE ANGLE

4 5216139

FLEX TUBE KIT, UP TO 2000mm

5 5715003

POWER UNIT VIBRATION DAMPENER

6 5595835

HDS-18E/18EA/27 CABLE ASSEMBLY Ø16 x 4127mm ST

7 5595807

HDS-18/27 CABLE ASSEMBLY Ø16 x 12215mm ST

8 5595806

HDS-18/27 CABLE ASSEMBLY Ø16 x 10483mm ST

9 5595836

HDS-18E/18EA/27 CABLE ASSEMBLY Ø16 x 5855mm ST

10 5215096

PUSH BUTTON AIR ASSEMBLY

11 5620194

HDS-18E/27/40 TIRE STOP WELDMENT

12 5600409

HDS-18/27 TOP PLATE WELDMENT

13 5570901

HDS-27 HYDRAULIC HOSE ASSY Ø10 x 5385mm

14 5570795

1/4" POLY-FLO TUBING

24000mm*

15 5505123

HDS-27 SERIES HINGE PIN

16 5530456

AB 3/4" x 4 - 3/4"

17 5900160

HDS TRUCK SERIES INSTALLATION MANUAL

18 5716633

HDS-18/27/40 SERIES CROSSTUBE COVER, PLASTIC

19 5700246

WHEEL CHOCK

20 5210242

4 POST HEAVY DUTY CE PARTS BAG

21 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210242, REMOVED 5535104 AND

5545415, UPDATED BOM REVISIONS

07/21/2020

01174

UPDATED BOM REVISION

08/25/2021

01322

ADDED 5930195, REPLACED 5570050 WITH

5216139

05/04/2022

01414

PRE A

WHERE USED

HDS-18E

HDS-27

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250172

HDS-18E/27 PARTS BOX

05/08/2013

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

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