Bend-Pak HDS-27X Manual de usuario

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HDS-27X

PRODUCT SKU

5175164

DRAWING Nº

5260602

CATEGORY

Four Post Li

REV

Version J

DATE

08.29.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245086

HDS-27X LIFT SUPERSTRUCTURE

2 5250175

HDS-27X PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

01/10/2022

01378

UPDATED BOM REVISION

05/24/2022

01414

WAS 107.3 NOW 108.7, UPDATED BOM REVISION

08/09/2022

01436

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260602

HDS-27X PRODUCTION

LIFT VER D (CE CERT)

12/16/2019

DO NOT SCALE DRAWING

1:52

SCALE:

THIRD ANGLE PROJECTION

08/16/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

2318.0mm

91.260in

8.150in

207.0mm

30.558in

776.2mm

3.980in MAX

101.1mm MAX

69.528in

1766.0mm

4.026in

102.3mm

61.378in

1559.0mm

8052.0mm

317.008in

3391.0mm

133.504in

3899.0mm

153.504in

317.371in

8061.2mm

372.730in

9467.3mm

21.016in

533.8mm

22.047in

560.0mm

[40.00 MIN - 45.275in MAX]

1016 MIN - 1150mm MAX

58.134in

1476.6mm

DRIVE THRU

FRONT VIEW

4.279in

108.7mm

DETAIL A

SCALE 1 : 15

5.000in

127.0mm

DETAIL B

SCALE 1 : 15

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260602

HDS-27X PRODUCTION

LIFT VER D (CE CERT)

1:55

SCALE:

69.528in

1766.0mm

RAISED

67.583in

1716.6mm

TOP LOCK

9.528in

242.0mm

LOWERED

20.339in

516.6mm

LOWEST LOCK

SHEET 3 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260602

HDS-27X PRODUCTION

LIFT VER D (CE CERT)

1:45

SCALE:

DIMENSIONS SHOWN ARE WITH THE LOCK LADDERS ADJUSTED ALL THE WAY UP

DIMENSIONS ARE IN MM

☺

7 5

DETAIL A

SCALE 1 : 5

DETAIL B

SCALE 1 : 20

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5216168

HDS-18/27 CROSSTUBE ASSEMBLY, LARGE WINDOW

2 5216167

HDS-18/27 CROSSTUBE ASSEMBLY, SMALL WINDOW

3 5215161

HDS-18/27 EXTENDED DRIVE UP RAMP ASSEMBLY

4 5215157

HDS-27X POWER SIDE RAMP ASSEMBLY

5 5601440

HDS-27X OFF SIDE RAMP WELDMENT

6 5601143

HDS-18/27/40 POWER POST WELDMENT

7 5601141

HDS-18/27/40 POST WELDMENT

8 5600875

HDS-18/27 SAFETY LADDER WELDMENT

9 5535211

NUT M27 x 3.0 NL

10 5545103

WASHER M27 x 50mm

11 5535210

NUT M27 x 3.0

12 5530046

HHB M10 x 1.5 x 65mm

13 5746088

HDS-18/27 SPACER, SAFETY LADDER, 31mm LG

14 5535013

NUT M10 x 1.5 NL

15 5545341

WASHER M10 x Ø20 FLAT

NEXT ASSEMBLY

5260602

WHERE USED

HDS-27X

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

01/10/2022

01378

REPLACED 5215891 WITH 5216168, 5215890

WITH 5216167

05/23/2022

01414

UPDATED BOM REVISION

08/09/2022

01436

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5245086

HDS-27X LIFT

SUPERSTRUCTURE

12/16/2019

DO NOT SCALE DRAWING

1:60

SCALE:

THIRD ANGLE PROJECTION

08/16/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

FASTEN NUTS AND WASHERS TO SAFETY LADDERS IN

ORDER SHOWN FOR SHIPMENT

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

11/05/2020

01227

REPLACED (1) 5620197 WITH 5620242,

UPDATED BOM REVISION

08/26/2021

01322

UPDATED BOM REVISION

01/10/2022

01378

WHERE USED

HDS-27X

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600141

HDS-27X POWER SIDE RAMP WELDMENT

2 5215160

HDS-18E/27 SERIES RAMP SHEAVE ROLLER ASSEMBLY

3 5620242

HDS-18E/27 SHEAVE PIN WELDMENT

4 5716016

HDS-18E/27 SERIES SHEAVE SPACER

5 5746089

HDS-18/27/40 SERIES SHEAVE SHAFT PIN

6 5755113

HD-18/27 SPACER, RAMP SHEAVE

7 5505335

HAIR PIN 3/32” x 1 5/8”

8 5215159

HDS-18/27 SERIES CYLINDER FLANGE ARM ASSEMBLY

9 5502161

PULL CYLINDER ASSEMBLY Ø5.0 x 60

10 5731025

HDS-18/27 SERIES CABLE RETAINER PLATE

NEXT ASSEMBLY

5245086

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

GJZ

5215157

HDS-27X POWER SIDE

RAMP ASSEMBLY

10/21/2008

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

01/11/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

VERIFY CYLINDER PORTS ARE CAPPED OFF WITH 3/8" NPT STEEL PLUG

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

325.236in

8261.0mm

24.606in

625.0mm

PORTS MUST BE

ON THIS SIDE

10.394in

264.0mm

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215157

HDS-27X POWER SIDE

RAMP ASSEMBLY

1:20

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 10

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601832

HDS-18/27 CROSSTUBE WELDMENT, SMALL WINDOW

2 5215166

HDS-18/27 CROSSTUBE SHEAVE ASSEMBLY

3 5215169

HDS-18/27 SAFETY ROLLER ASSEMBLY

4 5505124

HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT

5 5505125

HDS-18/27/40 SAFETY PIN

6 5716152

HDS-18/27 POLYETHYLENE SLIDE BLOCK

7 5210359

HDS-18/27/40 SAFETY WELDMENT #1

8 5210358

HDS-18/27/40 SAFETY WELDMENT #2

9 5502335

AIR CYLINDER, Ø.75 x 4.0" STROKE

10 5505030

PUSH-ON CLIP Ø10mm SS

11 5505031

ROTOR CLIP Ø12mm SS

12 5505033

PUSH-ON CLIP Ø16mm SS

13 5540002

E RING Ø1.375" OD TRUARC X5133-137

14 5540060

SPRING Ø29 x 178mm, SLACK SAFETY

15 5540112

SNAP RING; TRUARC 5103-175

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5535101

3/8-16 HEX NUT JAM

18 5550376

HDS-18/27/40 ADAPTER, 1" AIR CYLINDER

19 5545108

WASHER M45 x 80 FLAT

20 5530317

HHB M6 x 1 x 136

21 5535357

NUT M6 x 1.0 NL

22 5755158

HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102

WHERE USED

HDS-18 SERIES

HDS-27 SERIES

NEXT ASSEMBLY

5245086

5245087

5245088

5245089

5245090

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215890

05/02/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216167

HDS-18/27 CROSSTUBE

ASSEMBLY, SMALL WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

20 21

DETAIL A

SCALE 1 : 10

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601831

HDS-18/27 CROSSTUBE WELDMENT, LARGE WINDOW

2 5215166

HDS-18/27 SERIES CROSSTUBE SHEAVE ASSEMBLY

3 5215169

HDS-18/27 SAFETY ROLLER ASSEMBLY

4 5505124

HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT

5 5505125

HDS-18/27/40 SAFETY PIN

6 5716152

HDS-18/27 POLYETHYLENE SLIDE BLOCK

7 5210359

HDS-18/27/40 SAFETY WELDMENT #1

8 5210358

HDS-18/27/40 SAFETY WELDMENT #2

9 5502335

AIR CYLINDER, Ø.75 x 4.0" STROKE

10 5505030

PUSH-ON CLIP Ø10mm SS

11 5505031

ROTOR CLIP Ø12mm SS

12 5505033

PUSH-ON CLIP Ø16mm SS

13 5540002

E RING Ø1.375" OD TRUARC X5133-137

14 5540060

SPRING Ø29 x 178mm, SLACK SAFETY

15 5540112

SNAP RING; TRUARC 5103-175

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5535101

3/8-16 HEX NUT JAM

18 5550376

HDS-18/27/40 ADAPTER, 1" AIR CYLINDER

19 5545108

WASHER M45 x 80 FLAT

20 5530317

HHB M6 x 1 x 136

21 5535357

NUT M6 x 1.0 NL

22 5755158

HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102

NEXT ASSEMBLY

5245086

5245087

5245088

5245089

5245090

WHERE USED

HDS-18 SERIES

HDS-27 SERIES

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215891

05/02/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

5216168

HDS-18/27 CROSSTUBE

ASSEMBLY, LARGE WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

WHERE USED

HD-27X

ITEM

PART

NUMBER

DESCRIPTION

QTY.

REV

1 5174600

HDS-18E/27/40 PARTS BAG

2 5595835

HDS-18E/18EA/27 CABLE ASSEMBLY Ø16 x 4127mm ST

3 5595836

HDS-18E/18EA/27 CABLE ASSEMBLY Ø16 x 5855mm ST

4 5595808

HDS-27X CABLE ASSEMBLY Ø16 x 12007mm ST

5 5595809

HDS-27X CABLE ASSEMBLY Ø16mm x 13739mm ST

6 5215096

PUSH BUTTON AIR ASSEMBLY

7 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

8 5700033

HD-SERIES FLEX TUBE ANGLE

9 5600409

HDS-18/27 TOP PLATE WELDMENT

10 5216139

FLEX TUBE KIT, UP TO 2000mm

11 5715003

POWER UNIT VIBRATION DAMPENER

12 5620194

HDS-18E/27/40 TIRE STOP WELDMENT

13 5570900

HYD. HOSE ASSY Ø10 x 6782mm

14 5570795

1/4" POLY-FLO TUBING

24000mm*

15 5505123

HDS-27 SERIES HINGE PIN

16 5530456

AB 3/4" x 4 - 3/4"

17 5900160

HDS TRUCK SERIES INSTALLATION MANUAL

18 5716633

HDS-18/27/40 SERIES CROSSTUBE COVER, PLASTIC

19 5700246

WHEEL CHOCK

20 5210242

4 POST HEAVY DUTY CE PARTS BAG

21 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210242, REMOVED 5535104 AND

5545415, UPDATED BOM REVISIONS

07/21/2020

01174

UPDATED BOM REVISION

08/25/2021

01322

ADDED 5930195, REPLACED 5570050 WITH

5216139

05/04/2022

01414

PRE A

NEXT ASSEMBLY

5260602

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250175

HDS-27X PARTS BOX

05/08/2013

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

Este manual sirve para los siguientes modelos

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