Badger Meter M5000 Manual de usuario

Standard mount Remote mount

Description

These instructions explain how to convert a standard mount

M5000 meter to a remote mount using the Remote Junction

Box Kit, PN 63384-043. Contents of the kit are:

• Remote junction box, red aluminum, 122 × 120 × 80 mm

with 2 metal cable glands and 4 copper screws, qty. 1

• Remote junction box PCB, qty. 1

• Remote mounting bracket, qty. 1

• Socket head cap screws, M5 × 16, qty. 4

• Stat-O-Seal washers M5, qty. 4

• Gasket, rectangular, 75 × 45 mm, qty.1

CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE

TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD).

BEFORE PICKING UP AN ESD-SENSITIVE ELECTRONIC

COMPONENT, DISCHARGE YOURSELF BY TOUCHING A

GROUNDED BARE METAL SURFACE OR APPROVED

ANTI-STATIC MAT.

TURN OFF POWER BEFORE PERFORMING ANY WORK ON

THE M5000 METER.

See "Wiring Reference for Remote Configuration" on page 4

for the wiring overview.

Tools Required

• Flathead screwdriver

• 4 mm or 5/32 in. bit

• Electric driver

• Torque screwdriver 4.7 Nm

• Torque wrench 5.2 Nm

Junction Box Assembly

1. Disconnect the electrode and coil terminal blocks in the

amplier housing.

Figure 1: M5000 junction box

2. Using the 4 mm or 5/32 in. bit and electric driver, remove

the bottom four bolts and washers from the amplier and

slide the detector away from the amplier making sure

the gasket is not lost. See Figure 1.

3. On each cable (one black, one white), inspect each wire

connection to verify that the ferrules at both cable ends

do not slide o the ends of the wire by gently pulling

on the ferrules. If any are lacking a proper electrical

connection, replace them.

Figure 2: M5000 cables

Electromagnetic Flow Meters

M5000 Converting a Standard Mount to a Remote Mount

MAG-UM-03188-EN-02 (January 2022) User Manual

4. Attach the PCB to the inside of the junction box with four

(4) copper screws. See Figure 3.

5. Thread two (2) metal cable glands into the junction box.

Torque the cable gland nuts to 5.2 Nm. See Figure 3.

CABLE GLANDS,

METAL

COPPER

SCREWS

(× 4)

Figure 3: M5000 junction box

6. Slide the white cable through the lower cable gland and

pull the cable forward until the exposed shielding is

covered by the grounding prongs on the gland.

Figure 4: M5000 junction box lower cable gland

7. Attach the white cable wires (the end with the shorter

exposed wires) to the 3-pin connector on the junction

box circuit board (see Figure 5 for wiring).

8. Slide the black cable through the upper cable gland and

pull the cable forward until the shielding is covered by

the grounding prongs on the gland (see Figure 4).

9. Attach the black cable wires (the end with the shorter

exposed wires) to the 6-pin connector on the junction

box circuit board (see Figure 5 for wiring).

SHIELD

RED (EP)

GREEN

BLACK (E2)

SHIELD

WHITE (E1)

WHITE (C2)

BROWN (C1)

Figure 5: M5000 connector cable wires

10. Slide the seal/grip and dome nut into position

(see Figure 4). Visually conrm the shielding is in contact

with the gland prongs, then tighten the dome nut to

5.2 Nm, securing the cable in place.

11. Using the 4 mm or 5/32 in. bit and electric driver, attach

the junction box to the detector with the gasket in

between. Use the same bolts that were removed when

the amplier and detector were disassembled. Torque the

bolts to 4.7 Nm.

12. Remove the electrode and coil terminal blocks from the

junction box circuit board.

13. Connect the electrode and coil connectors from the

detector to the junction box PCB.

14. Plug the detector’s electrode and coil terminal blocks

into the junction box circuit board (see Figure 5) and tuck

wires neatly inside. DO NOT ROUTE THE WIRES UNDER

THE JUNCTION BOX CIRCUIT BOARD!

Amplier Assembly

Using the components from junction box kit:

1. Place four (4) M5 Stat-O-Seal washers on four (4) M5 × 16

socket head cap screws.

2. Set the gasket on the amplier box. See Figure 6.

3. Lay the wall bracket on the gasket. See Figure 6.

4. Thread the four (4) screws with washers into the wall

bracket and torque to 4.7 Nm. See Figure 6.

Figure 6: M5000 gasket on amplifier

5. Remove the bottom two (2) cable glands on the amplier

and remove the plugs from the cable glands. See Figure 7.

Figure 7: M5000 amplifier housing

6. Replace the upper cable gland dome nut. See Figure 7.

7. Insert the black cable (the end with longer exposed wires)

through the upper cable gland. Tighten cable gland and

torque to 5.2 Nm.

8. Replace the lower cable gland dome nut. See Figure 7.

9. Insert the white cable (the end with longer exposed

wires) through the lower cable gland. Tighten cable gland

and torque to 5.2 Nm.

Amplier Assembly

Page ii January 2022MAG-UM-03188-EN-02

10. Using the electrode and coil terminal blocks removed

from the junction box circuit boards, connect the wires

per Figure 8, making sure all connections are secure.

Figure 8: M5000 electrode and coil terminal blocks

11. Route the wires of the electrode and coil terminal blocks

around the bottom of the amplier housing. See Figure 9.

Figure 9: M5000 wires routed around bottom of housing

12. Attach battery wire harness to amplier PCB.

Amplier Assembly

Page 3January 2022 MAG-UM-03188-EN-02

Wiring Reference for Remote Conguration

M5000 AMPLIFIER

RED

Figure 10: Wiring for remote configuration

Remote style M5000 amplifier models can be ordered with standard cables measuring 15, 30, 50,100 and 150 feet.

Junction Box

Connection

No. Description Wire Color

11 Coil Brown

12 Coil White

13 Main Shield Not Used

40 Empty Pipe Red

44* Shield —

44* Empty Pipe Shield Shield Wire

45 Electrode White

46 Electrode Black

*Connections with the No. 44 are lying on the same potential.

www.badgermeter.com

ModMAG is a registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research,

product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding

Control. Manage. Optimize.

Electromagnetic Flow Meters, M5000 Converting a Standard Mount to a Remote Mount

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