Badger Meter HR-LCD 4-20 Manual de usuario

High Resolution LCD Registers

HR-LCD 4-20 scaled/unscaled, HR-LCD Pulse

REG-UM-02466-EN-02 (April 2020) User Manual

High Resolution LCD Registers, HR-LCD 4-20 scaled/unscaled, HR-LCD Pulse

Page ii April 2020REG-UM-02466-EN-02

User Manual

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Audience and Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

License Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

HR-LCD 4-20 scaled/unscaled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HR-LCD Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Multiplier Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Visual Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Units of Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9-Digit Totalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Rate of Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Meter Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installing the Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Bayonet Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

HR-LCD 4-20 scaled/unscaled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Measurement Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Specications HR-LCD 4-20 scaled/unscaled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Scaled Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Unscaled Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

HR-LCD Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Measurement Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Specications HR LCD Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Scaled Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Page iiiApril 2020 REG-UM-02466-EN-02

High Resolution LCD Registers, HR-LCD 4-20 scaled/unscaled, HR-LCD Pulse

Page iv April 2020REG-UM-02466-EN-02

Introduction

INTRODUCTION

This is the user manual for the High Resolution (HR) LCD registers.

Audience and Purpose

This manual is intended to be used by customers for installing and using the HR-LCD 4-20 scaled/unscaled and pulse registers.

Product Unpacking and Inspection

Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such

as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.

OTE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the

carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.

License Requirements

This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions: (1) This

device may not cause harmful interference, and (2) this device must accept any interference received, including interference

that may cause undesired operation. Any changes made by the user not approved by Badger Meter can void the user’s

authority to operate the equipment.

DESCRIPTION

High resolution registers are fully electronic, solid-state devices with no moving parts. The devices come standard as factory

programmed, with the option for programming in the field. Programming is performed through the device IR port via a

computer. The programming kit with software CD (PN: 67660-001) or programming kit with USB (PN: 68468-001) can be

ordered through Customer Service.

OTE:N Refer to the document, High Resolution LCD Register Programmer Manual, available at www.badgermeter.com,for

programming instructions.

HR-LCD 4-20 scaled/unscaled

The HR-LCD 4-20 scaled/unscaled is a permanently sealed, electronic LCD register that produces a scaled/unscaled output

as well as an analog 4-20 mA DC output signal with a dual output wire design. HR-LCD 4-20 scaled/unscaled registers are

designed for use with all current Badger Meter Recordall® Disc, Turbo Series, Compound Series, and Combo Series meters

and assemblies.

HR-LCD Pulse

The HR-LCD pulse register is a permanently sealed, electronic LCD register that produces a scaled output with a single

output wire design. HR-LCD pulse registers are designed for use with all current Badger Meter Recordall® Disc, Turbo Series,

Compound Series, and Combo Series meters and assemblies.

Page 5April 2020 REG-UM-02466-EN-02

Product Overview

PRODUCT OVERVIEW

LCD Display

HR-LCD registers have a nine-digit Liquid Crystal Display (LCD) to show consumption, flow and alarm information.

There is no need to activate the display. The display automatically toggles between consumption (segmented leak detector in

this mode), rate of flow and meter model.

OTE:N Devices are shipped in storage mode so that a meter status alarm is not triggered. In storage mode, the meter model

screen is displayed.

Multiplier Value

Depending on the meter model, size and unit of measure, a multiplier value may also be shown. Multiply the displayed value

by the multiplier value to calculate the reading to the nearest gallon, cubic foot, or cubic meter.

Example: 123456 (displayed value) x 10 (multiplier value) = 1234560

Extended Visual

Reading Resolution

Typical Billing

Segments

Status

Indicators

IR Programming

Port

00/00

4-Digit

Date Code

E LCD

Multiplier Value

(x10, x100, x1000, x10,000)

In 6-digit mode, the

last digit is a dashed

line that becomes a

ow nder

Figure 1: HR LCD register face

Visual Display

Units of Measure

The units of measure are factory-programmed and user-programmable. Options include U.S. gallons, Imperial gallons, cubic

feet, cubic meters and liters.

9-Digit Totalization

The consumption display includes all nine digits and a decimal point (based on meter model, size and unit of measure). The

displayed value is the sum of the forward flow minus any reverse flow. This screen displays for 45 seconds.

Model 25 Disc Series Meter Calibrated in Gallons

4GAL

Page 6 April 2020REG-UM-02466-EN-02

Installing the Register

Rate of Flow

The rate of flow is factory programmed to gallons per minute. The device displays both the unit of measure and rate of flow.

The rate of flow display is shown without leading zeros. A reverse flow is indicated by a minus sign before the flow rate. The

displayed rate will be based on the average flow rate for the prior minute (since the last time the flow rate was displayed). This

screen displays for 5 seconds.

Model 25 Disc Series Meter Calibrated in Gallons

4GAL

RATE /MIN

Meter Model Information

The meter model information screen identifies the meter for which the register was programmed and displays for 5 seconds.

The display shows the meter type (turbo, disc, compound), the meter model, digit resolution from the device, and the unit of

measure (gal, ft3, m3, imp, liter). Disc meters are indicated by a d, Turbo meters are indicated by a stylized T(only the right half

of the horizontal line appears) and Compound meters are indicated by a C. See examples below:

Model 25 Disc Series Meter

Calibrated in Gallons

Model 450 Turbo Series Meter

Calibrated in Gallons

2 in. Low Side Compound Series

Meter Calibrated in Cubic Feet

GALGAL

FT3

The meter model information screen also displays the digit resolution sent from the register.

INSTALLING THE REGISTER

Bayonet Mount

The fully potted assembly has a bayonet mount compatible with all Recordall Disc, Turbo Series, Compound Series, and

Combo Series meters and assemblies.

The bayonet mount allows you to position the register in any of four orientations for visual reading convenience. The device

can be removed from the meter without disrupting water service.

The device is permanently sealed to eliminate the intrusion of moisture, dirt or other contaminants, and is suitable for

installation in all environments, including meter pits subject to continuous submergence.

Install the device on the water meter and secure it using the tamper-proof screw provided.

OTE:N The registers are not compatible with the ORION® family of endpoints.

Page 7April 2020 REG-UM-02466-EN-02

HR-LCD 4-20 scaled/unscaled

HRLCD 420 SCALED/UNSCALED

The HR-LCD 4-20 scaled/unscaled is a permanently sealed, electronic LCD register that produces a scaled/unscaled output as

well as an analog 4-20 mA DC output signal with a dual output wire design. Refer to Figure 2.

Wire Connections

• Scaled/unscaled side cable (Flying lead for field splice connection)

◊ For a scaled output, connect the red wire (positive) and the black wire (negative).

◊ For an unscaled output, connect the green wire (positive) and the black wire (negative).

OTE:N The unscaled output will be active only when the device is powered by the 4-20 output.

• 4-20 mA side cable (Flying lead for field splice connection)

Scaled/Unscaled Cable

4-20 mA Cable

RED - Scaled Pulse

GREEN - Unscaled Pulse

BLACK - Ground

RED - Loop/External Power +

BLACK - Loop Return/External Power –

Figure 2: HR-LCD 4-20 scaled/unscaled wiring

Measurement Resolution

Recordall

Disc Series Size (in.)

Scaled

(pulse/unit) Unscaled (pulse/unit) Analog Output

gal ft3m3gal ft3m320 mA Set point

(gpm)

LP 5/8 1 10 100 228.415 1708.661 60337.105 20

M25 5/8 1 10 100 198.334 1483.641 52391.084 25

M35 3/4 1 10 100 126.678 947.621 33462.863 35

M40 1 1 10 100 89.783 671.621 23716.632 40

M55 1 1 10 100 58.065 434.358 15338.279 55

M70 1 1 10 100 46.773 349.884 12355.278 70

M120 1-1/2 0.10 1 10 23.866 178.533 6304.435 120

M170 2 0.10 1 10 14.565 108.950 3847.303 170

Recordall

Turbo Series Size (in.)

Scaled

(pulse/unit) Unscaled (pulse/unit) Analog Output

gal ft3m3gal ft3m320 mA Set point

(gpm)

T160 1-1/2 0.10 1 10 1.537 11.494 405.894 200

T200 2 0.10 1 10 1.537 11.494 405.894 310

T450 3 0.10 1 10 1.598 11.954 422.109 550

T1000 4 0.10 1 10 1.665 12.455 439.820 1250

T2000 6 0.01 0.10 1 0.150 1.123 39.639 2500

T3500 8 0.01 0.10 1 0.151 1.131 39.939 4500

T5500 10 0.01 0.10 1 0.198 1.481 52.308 7000

T6200 12 0.001 0.01 0.10 0.129 0.963 34.006 8800

T6600 16 0.001 0.01 0.10 0.016 0.116 4.107 13200

T1000 20 0.001 0.01 0.10 0.009 0.067 2.382 19800

Recordall

Compound

Series

Size (in.)

Scaled (pulse/unit) Unscaled (pulse/unit) Analog Output

gal ft3m3gal ft3m320 mA Set point

(gpm)

High Side T200 2 0.10 1 10 1.537 11.494 405.894 200

Low Side M25 2 1 10 100 198.334 1483.641 52391.084 25

High Side T450 3 0.10 1 10 1.598 11.954 422.109 450

Low Side M25 3 1 10 100 198.334 1483.641 52391.084 25

High Side T1000 4 0.10 1 10 1.665 12.455 439.820 1000

Low side M35 4 1 10 100 126.678 947.621 33462.863 35

High Side T2000 6 0.01 0.10 1 0.150 1.123 39.639 2000

Low Side M35 6 1 10 100 126.678 947.621 33462.863 35

High Side T3500 8 0.01 0.10 1 0.151 1.131 39.939 —

Low side M120 8 0.10 1 10 23.866 178.533 6304.435 —

Page 8 April 2020REG-UM-02466-EN-02

HR-LCD 4-20 scaled/unscaled

Specications HR-LCD 4-20 scaled/unscaled

Register Type Permanently sealed, electronic LCD register with scaled/unscaled and analog output, as well as a field-programmable option

Register Display Status indicators, unit of measure, billing units, automatic toggle between 9-digit consumption, rate of flow, meter model

Unit of Measure U.S. gallons, Imperial gallons, cubic feet, cubic meters, and liters

Flow Rate Seconds, minutes, and hours

Numerals 7 mm (0.28 in.) high

Weight 11 ounces

Humidity 0…100% condensing

Temperature

Storage: – 40…140° F (– 40…60° C)

Max. ambient for 1 hr: 150° F (66° C)

Electronics & Display: 14…140° F (–10…60° C)

Status Indicators Visual icons for: meter functioning correctly, meter alarm (indicates temperature limits exceeded, magnetic tamper or register

removal), reverse flow, suspected leak, 30-day no usage, end of battery life

Scaled/Unscaled

Output Solid-state relay

Max. Voltage 30V DC

Current 100 mA

Pulse Width 50 ms (programmable 30…100 ms)

Analog Output Two-wire/passive

Input Voltage Range 9…50V DC supply

Current 4…20 mA

Max. Load Resistance

(Ohms) 50 Ohms + 50 Ohms (supply voltage - 9V)

Battery Lithium thionyl chloride AA cell, fully encapsulated within register housing

Battery Life 10 years based on default settings and typical operating range

Scaled Output

• Scaled output is a switch closure output defined as: red wire = positive, black wire = negative.

• Scaled digital output from the register has a default resolution of 1/10th of the register test circle (resolution may vary in

some cases).

• The movement of the meter magnet is converted to a square wave signal that is available as a scaled output through a

solid-state relay.

• Scaled output is a solid-state relay to provide isolation from the 4-20 mA output.

• The nominal pulse output width is programmable from 30…100 msec.

• The resolution of the output is defined in the registration section.

• This digital pulse output is compatible with most totalizers and batch controllers.

Unscaled Output

• Unscaled output is a switch closure output defined as: green wire = positive, black wire = negative

• The movement of the meter magnet is converted to a square wave signal that is available as an unscaled output through a

solid-state relay.

• Unscaled output is a solid state relay to provide isolation from the 4-20 mA output.

• The resolution of the output is defined in the registration section.

• The unscaled output will only be active when the device is powered by the 4-20 mA output.

• This digital pulse output is compatible with most totalizers and batch controllers.

Analog Output

• The input pulses generated within the transmitter assembly are converted to a standard 4-20 mA control signal.

• This signal is proportional to the flow of fluid passing through the flow meter.

• Power for the device can be obtained from a 9…50V DC control loop.

• The default 20mA setting of the signal is defined in the registration section.

Page 9April 2020 REG-UM-02466-EN-02

HR-LCD Pulse

HRLCD PULSE

The HR-LCD pulse is a permanently sealed, electronic LCD register that produces a scaled output. The HR-LCD scaled pulse

Wire Connections

Scaled output cable (Flying lead for field splice connection)

◊ For power, connect the red wire (positive) and the black wire (negative).

◊ For signal, connect the green wire (positive) and the black wire (negative).

Power/Scaled Cable GREEN - Scaled Pulse

BLACK - Ground for Signal and Power

RED - 9-50V DC External Power +

Figure 3: HR-LCD pulse wiring

Measurement Resolution

Recordall

Disc Series Size (in.)

Scaled

(pulse/unit)

gal ft3m3

LP 5/8 1 10 100

M25 5/8 1 10 100

M35 3/4 1 10 100

M40 1 1 10 100

M55 1 1 10 100

M70 1 1 10 100

M120 1-1/2 0.10 1 10

M170 2 0.10 1 10

Recordall

Turbo Series Size (in.)

Scaled

(pulse/unit)

gal ft3m3

T160 1-1/2 0.10 1 10

T200 2 0.10 1 10

T450 3 0.10 1 10

T1000 4 0.10 1 10

T2000 6 0.01 0.10 1

T3500 8 0.01 0.10 1

T5500 10 0.01 0.10 1

T6200 12 0.001 0.01 0.10

T6600 16 0.001 0.01 0.10

T1000 20 0.001 0.01 0.10

Recordall

Compound Series Size (in.) Scaled (pulse/unit)

gal ft3m3

High Side T200 2 0.10 1 10

Low Side M25 2 1 10 100

High Side T450 3 0.10 1 10

Low Side M25 3 1 10 100

High Side T1000 4 0.10 1 10

Low side M35 4 1 10 100

High Side T2000 6 0.01 0.10 1

Low Side M35 6 1 10 100

High Side T3500 8 0.01 0.10 1

Low side M120 8 0.10 1 10

Page 10 April 2020REG-UM-02466-EN-02

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