Badger Meter M-series Manual de usuario

IMPORTANT !!!! Read this manual before attempting any handling

or installation of the meter.

BME-M3000-09-07

Disclaimer

The user/purchaser is expected to read and understand the information provided in this manual, follow any listed Safety

Precautions and Instructions and keep this manual with the equipment for future reference.

The information in this manual has been carefully checked and is believed to be entirely reliable and consistent with the product

described. However, no responsibility is assumed for inaccuracies, nor does Badger Meter Europe assume any liability arising out

of the application and use of the equipment described.

Should the equipment be used in a manner not specified by Badger Meter Europe, the protection provided by the equipment may

be impaired.

Questions or Service Assistance

If you have questions regarding the product or this document contact:

Badger Meter Europa GmbH

Nürtinger Str. 76

72639 Neuffen (Germany)

Telephone: +49-7025-9208-0

Fax: +49-7025-9208-15

On the Web: www.badgermeter.de

or call your local Badger Meter representative.

Product Identification Information

Record the product identification numbers from the

nameplate.

Modular Mag Meter

Model Number _M3000______

Serial Number _____________

Tag Number _______________(if applicable)

Basic safety advices

The electromagnetic flow meter is only suitable for the measurement of conductive fluids. The manufacturer is not liable for

damages that result from improper or nor not in accordance with the requirements use.

The meters are constructed according to state-of-the-art technology and tested operationally reliable. They have left the factory in a

faultless condition concerning safety regulations.

The mounting, electric installation, taking into operation and maintenance of the meter may only be carried out by suitable

technicians. Furthermore the operating personnel has to be trained by the operating authority and the instructions of this manual

have to be followed.

Principally the regulations for the opening and repairing of electrical equipment in your country have to be payed attention.

Repairs

Should you send back a flow meter in operation, please take notice of the following points:

-Please enclose a description of the fault as well as a precise statement of the measured medium (if necessary a safety

specification sheet).

-The meter has to be in a cleaned condition (outside and inside). Especially with harmful measuring mediums you have to pay

attention that there are no impurities in the pipe or at the connections.

-If it is not possible to clean the meter completely, particularly with harmful materials, do not send back the meter.

We reserve the right to repair only cleaned meters. Costs, which result from insufficient cleaning, will be charged to you.

CE mark

The electromagnetic flow meter complies with the European regulation ATEX 94/9/EC,

EMC regulation 2004/108/EC and PED regulation 97/23/EC.

The device is so designed and manufactured that it cause no danger by direct or indirect contact.

Badger Meter Europe confirm the conformity with the European regulations by printing the CE sign on the meter.

TABLE OF CONTENTS

Disclaimer 2

Questions or Service Assistance 2

Product Identification Information 2

Basic saftey and repair advise 3

CE mark 3

SAFETY PRECAUTIONS and INSTRUCTIONS

Equipment Unpacking, Inspection, Moving and Return Policies 6

Rigging, Lifting, Moving Large Units 6

Instructions Specific to Hazardous Area Installations 7

METER DESCRIPTION 9

Empty Pipe Detection 9

Amplifier Mounting Options 9

Meter Mount 9

Remote Mount 9

METER/AMPLIFIER LOCATION, ORIENTATION and APPLICATIONS 9

Remote Amplifier Outdoor Location 9

Temperature 9

Pipelines and Fluid Flow 10

Meter Orientation 10

Vertical Placement . 10

Horizontal Placement 10

Straight Pipe Requirements .. 10

Pipe Reducer Requirements . 10

Chemical Injection Applications 11

Partially Filled Pipe Situations . 11

Meter Gaskets and Grounding 12

METER INSTALLATION 12

Remote Mount Amplifier 13

Remote Mount Amplifer/Detector Wiring 13

Detector Junction Box 13

Remote Mount Wiring Diagram 14

Electrode and Coil Wiring from Detector Junction Box to Remote Mount Amplifier Junction Box 15

Electrode Wiring 15

Coil Wiring 15

Output Wiring 17

External Disconnect 18

AC Power Wiring 18

Adjustable Display/Control Card . 19

AMPLIFIER CONTROLS, CONTROL METHODS AND DATA DISPLAY PROGRAMMING 20

Card Display and Controls 20

Two Programming Methods 20

Main Screen(s) 20

Password 21

Amplifier Access Switches/Buttons 22

How to Program 22

What to Program 26

PROGRAMMING REQUIRED PARAMETERS 26

Input a Password 26

Set Flow Units 27

Set Full Scale Flow 27

Set Flow Direction 28

Set Damping Factor 28

Empty Pipe Calibration . 28

Pulse Output 29

Analog Output 31

ADDENDUM A 34

Detector Specifications 34

Amplifier Specifications 35

ADDENDUM B 36

Maintenance 36

Flow Tube and Electrode Cleaning 36

Fuse Replacement 36

Amplifier PCB Stack Replacement 37

ADDENDUM C 40

Menu Structure Flow Chart

ADDENDUM D 42

ATEX Certificate 42

SAFETY PRECAUTIONS and

INSTRUCTIONS

Safety considerations are emphasized by the placement of

safety symbol icons on the product or next to important text,

pictures or drawings throughout this manual. The symbols

are:

When and where this symbol is attached to the product

it indicates a potential hazard. It means that

documentation must be consulted to determine the

nature of the potential hazard and any actions that need to

be taken.

Warning indicates an action or procedure, which, if not

performed correctly, can result in sever personal injury,

death, or substantial property damage. Comply with the

instruction and proceed with care.

Caution indicates an action or procedure, which if not

performed correctly, will or can cause minor personal

injury or property damage. Comply with the instruction

and proceed with care.

Equipment Unpacking, Inspection, Moving and

Return Policies

1. If shipping container damage is evident at delivery, have

a responsible person present when the meter is unpacked.

2. Inspect the shipping container for unpacking, lifting or

moving instructions.

3. As the unit is opened and unpacked, verify the shipment

packing list and your order form match the items in the

shipment.

4. Open the container and remove all cushioning materials.

Keep the shipping container and packing materials should

the meter need to be returned or put in storage.

5. Remove the meter from the container. For meter flow

tube diameters between 2” and 8” (50 and 200mm) use a

crane or lifting device with soft straps placed around the

detector body, at the flanges. For meter flow tube diameter

sizes 10” (250mm) and larger, lift the unit via the lifting lugs

with a crane, cables and hooks.

6. Inspect the meter for signs of shipping damage;

scratches, loose or broken parts.

NOTE: If damage is found, a formal claim for damage in

transit is the responsibility of the customer. Within 48 hours

of delivery request an inspection report from the carrier. File

a claim with the carrier. Contact the Badger Meter factory to

facilitate repair or replacement, +49 7025 92080.

7. All detectors with PTFE liners are shipped with a liner

protector to maintain proper form of the PTFE material

during shipping and storage.

NOTE: Do not remove the liner protector until installation.

8. Storage: If the meter is to be stored, place it in its original

container in a dry, sheltered location. Storage

temperature ranges are: -4°F to 158°F (-20°C to 70°C).

Rigging, Lifting, Moving Large Units

DO NOT lift or move a meter via its amplifier, junction box

or cables.

Lift and move meters with flow tubes between 2" and 8" (50

and 200mm) with a crane rigged with soft straps. Place a

strap around the detector body, between the flanges, on

each side of the detector.

Lift meter flow tube diameter sizes 10" (250mm) and larger

via its lifting lugs. Use the proper size crane, cables and

hooks. DO NOT lift the meter by the amplifier or, on remote

style meter, by the junction box.

Use the sling-rigged method to lift large detectors into a

vertical position while still crated. Use this method to position

large detectors vertically into pipelines.

Do not lift a detector with a forklift via the detector body

between the flanges. The housing could be dented and/or

damage caused to internal coil assemblies.

NEVER place forklift forks or rigging chains, straps, slings,

hooks or other objects inside or through the detector flow

tube for lifting or handling purposes. The isolating liner could

be damaged, rendering the unit inoperable.

Instructions Specific to Hazardous Area Installations

These instructions apply to equipment covered by ATEX

Certificate Number FM08ATEX0051X issued by FM.

1. During any installation or repair, perform all

procedures in accordance with the applicable code

of practice.

2. Suitably trained personnel shall perform all

installation or repair procedures.

3. If the equipment is likely to come into contact with

aggressive substances, it is the responsibility of the

user to take suitable precautions that prevent it

from being adversely affected, thus ensuring that

the type of protection is not compromised.

Aggressive Substances – e.g. acidic liquids or gases

that may attack metals or solvents that may affect polymeric

materials.

Suitable Precautions – e.g. regular checks as part of

routine inspections or establishing, from the material’s data

sheet, that it is resistant to specific chemicals.

Additional Information

Certification markings are noted on the product label.

For additional information regarding importation, equipment

installation, equipment repair, equipment return or renewal

parts, please contact Badger Meter Europe or your local

Badger Meter representative.

Meter mounted 85-240 VAC

Remote mounted 85-240 VAC - Amplifier

Remote mounted 85-240 VAC - Detector

Meter mounted 24 VDC

Remote mounted 24 VDC - Amplifier

Remote mounted 24 VDC - Detector

METER DESCRIPTION

Badger Model M3000 electromagnetic meters are ATEX

approved for Zone 2 hazardous locations. To achieve

hazardous location ratings electrodes in the flow tube are

Intrinsically Safe, designed according to ATEX standards.

Those standards limit the amount of energy that can be sent

to electrodes to prevent a spark from occurring.

Empty Pipe Detection

Badger Magnetoflow Mag meters are equipped with an

Empty Pipe Detection feature. Empty Pipe Detection is

accomplished by positioning a third electrode between 12

o’clock and 1 o’clock. Any time this electrode is not covered

by fluid, for a minimum of five seconds, the meter displays

an Empty Pipe Detection condition, sends out an error

message if desired, and stops measuring to maintain

accuracy. When the electrode is again covered with fluid, the

error message disappears and the meter continues

measuring.

Amplifier Mounting Configuration Options

Two amplifier-mounting configuration options are available to

meet a variety of meter placement and environmental

conditions.

Meter Mount Configuration

The Meter Mount configuration has the amplifier mounted

directly on the detector. This compact, self-contained

configuration minimizes installation wiring.

Meter Mount

Remote Mount Configuration

Remote Mount configuration places the amplifier and its

functions at a location separate from the fluid flow and

detector. This configuration is necessary in situations where

process fluid temperature or environment exceeds amplifier

ratings. A remote mounting bracket is supplied.

Detector and amplifier are connected by wires, run through

conduit, between junction boxes on the detector and remote

mounted amplifier. The distance between the detector

junction box and amplifier junction box can be up to 100 feet

(30m).

This configuration can also provide a more convenient

amplifier programming and display placement for monitoring

meter readings.

METER/AMPLIFIER LOCATION, ORIENTATION and

APPLICATIONS

Remote Amplifier Outdoor Location

The amplifier can be installed and operated outdoors.

However, protection from the elements must be considered:

1. Be aware of the ambient environment and temperature

ratings for the unit -4°F to 122°F (-20°C to 50°C).

2. If an indoor location is within 100 feet (30m) of the

detector installation, consider increasing the cable length

and mounting the amplifier indoors.

3. Consider mounting the amplifier in a IP 67 outdoor

enclosure.

4. At a minimum, fabricate a roof or shield over and/or

around the amplifier to protect the LCD display screen from

sunlight and to keep the possibility of rain or moisture

problems to a minimum.

Temperature

To prevent meter damage in any environment, minimum and

maximum temperature ranges must be observed.

1. For remote amplifier applications, the fluid temperature

range is -4°F to 221°F (-20°C to 105°C) at a maximum

ambient temperature of 122°F (50°C) for the following liner

materials: PTFE.

2. For remote amplifier applications, the fluid temperature

range is 32°F to 178°F (0°C to 80°C) at a maximum ambient

temperature of 122°F (50°C) for the following liner materials:

Hard rubber.

3. For meter mounted amplifier applications, the fluid

temperature range is -4°F to 212° (-20°C to 100°C) at a

maximum ambient temperature of 122°F (50°C) for the

following liner materials: PTFE.

4. For meter mounted amplifier applications, the fluid

temperature range is 32°F to 178°F (0°C to 80°C) at a

maximum ambient temperature of 122°F (50°C) for the

following liner materials: Hard rubber.

5. The ambient temperature range surrounding the amplifier

is -4°F to 122°F (-20°C to 50°C.)

6. The ambient temperature range surrounding a remote

junction box mounted to the detector is -4°F to 122°F (-20°C

to 50°C.)

Pipelines and Fluid Flow

Although the Model M3000 is rugged, there are some

pipeline and fluid flow conditions that should be avoided:

1. Do not install the meter where extreme pipe vibrations

exist. If vibrations are present, secure piping before and after

the meter with appropriate pipe supports. If vibrations can’t

be restrained, consider mounting the amplifier remotely.

2. Avoid installing the detector close to pipeline valves,

fittings or impediments that can cause flow disturbances.

3. For detectors with PTFE liners, avoid installing the

detector on suction sides of pumps.

4. Avoid installing the detector on outlet sides of piston or

diaphragm pumps. Pulsating flow can affect meter

performance.

5. Avoid locations near equipment producing electrical

interference such as electric motors, transformers, variable

frequency, power cables, etc.

6. Verify both ends of the signal cables are securely

fastened.

7. Place power and signal cables in separate conduit.

8. Place the meter where there is enough access for

installation/maintenance purposes.

Meter Orientation

Mag Meters can operate accurately in any pipeline

orientation and can measure volumetric flow in forward and

reverse directions.

NOTE: A Forward Flow direction arrow is printed on the

detector label.

Vertical Placement

Mag meters attain optimal performance when placed

vertically, with liquid flowing upward and meter electrodes in

a closed, full pipe.

Vertical placement allows the pipe to remain completely full,

even in low flow, low pressure applications and it prevents

any solids build-up or sediment deposit or accumulation on

the liner and/or electrodes.

NOTE: Carefully observe the “Forward Flow” label on the

meter body and install the meter accordingly.

Horizontal Placement

In a horizontal piping orientation, mount the detector to

piping with the flow measuring electrode axis in a horizontal

plane (3 and 9 o’clock).

This arrangement prevents solids build-up or sediment

deposit or accumulation on the electrodes.

Straight Pipe Requirements

Sufficient straight pipe runs are required at the detector inlet

and outlet for optimum meter accuracy and performance. An

equivalent of three (3) diameters of straight pipe is required

on the inlet (upstream) side. Two (2) diameters are required

on the outlet (downstream) side.

Pipe Reducer Requirements

With pipe reducers a smaller size meter can be mounted in

larger pipelines. This arrangement may increase low flow

accuracy.

There are no special requirements for standard, concentric,

pipe reducers.

Custom fabricated pipe reducers must have a minimum

slope angle of 15 degrees to minimize flow disturbances and

excessive loss of head. If this is not possible, install the

custom pipe reducers as if they were fittings and install the

amount of straight pipe stated previously.

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