YASKAWA Motoman DX200 Manual

MANUAL NO.

HW1481993

Part Number: 165559-1CD

Revision: 0

DX200

SETUP PROCEDURE MANUAL

STANDARD SYSTEM

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain

for future reference.

MOTOMAN INSTRUCTIONS

MOTOMAN- INSTRUCTIONS

DX200 INSTRUCTIONS

DX200 OPERATOR’S MANUAL

DX200 MAINTENANCE MANUAL

The DX200 operator’s manual above corresponds to specific usage.

Be sure to use the appropriate manual.

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Table of Contents

165559-1CD

HW1481993

DX200 Standard Setup

1 Overview of DX200 Setup Procedure.............................................................................................1-1

2 YCP21 Setup ..................................................................................................................................2-1

2.1 Preparing the CF for YCP21..............................................................................................2-1

2.2 Setting Up the YCP21 Board.............................................................................................2-6

3 Programming Pendant Setup..........................................................................................................3-1

3.1 Preparing the CF/USB for Upgrading ................................................................................3-2

3.2 Setting Up the Programming Pendant...............................................................................3-8

4 EAXA21 Boot Setup........................................................................................................................4-1

5 Initialization of System Configuration in Maintenance Mode...........................................................5-1

6 Troubleshooting ..............................................................................................................................6-1

6.1 Possible Failures at Preparation of the CF........................................................................6-1

6.2 Possible Failure at Setup of the Programming Pendant....................................................6-3

6.3 Programming Pendant Flash Rom Format Procedure......................................................6-4

6.4 Redisplaying the Touch Calibration Display ......................................................................6-8

6.5 When the Message 'Cannot find YPP (or one of its components).' is Displayed.............6-10

6.6 Possible Failures at YCP21 Setup...................................................................................6-11

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1-1

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DX200 Standard Setup 1 Overview of DX200 Setup Procedure

1 Overview of DX200 Setup Procedure

The following flowchart overviews how to set up the DX200.

YCP01

Setup

Programming

Pendant

Setup

Servo

Setup

System

Setup

Required Items:

Personal computer

(Either Windows95, Windows98, Windows98SE,

Windows2000, Windows XP, Windows VISTA

or Windows7 which can use CD and CF)

Shipping CF

CD (with system version pre-installed) distributed

from Yaskawa design division

Operation Time:Approx. 10 minutes

Required Items:

Personal computer

(Windows which can use CD and CF)

CF (or UCB) for operation



Operation Time:Approx. 18 minutes

DX200 setup

START

CF preparation

for YCP21

YCP21 setup

CF/USB preparation

for programming pendant

Programming pendant

setup

System configuration

initialization

in maintenance mode

EAXA21

boot setup

Required Items:

Boot ROM

Boot ROM board (BT2004)

Operation Time:Approx. 5 minutes

END

CD (with system version pre-installed) distributed

from Yaskawa design division

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2 YCP21 Setup

2.1 Preparing the CF for YCP21

2-1

165559-1CD

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DX200 Standard Setup

2 YCP21 Setup

Prepare the following items for the YCP21 setup operation.

• A personal computer: either Windows95, Windows98, or

Windows98SE, Windows2000, WindowsXP, WindowsVISTA,

Windows7, which can use CD and CF

• Shipping CF

• CD (with system version pre-installed) distributed from Yaskawa

design division

*The CF used for YCP21 requires no pretreatment because it is already formatted

by the CF manufacturer.

2.1 Preparing the CF for YCP21

Followings are the data writing procedures into the shipping CF which is to

be mounted on YCP21 (CPU) board.

1. Insert the CF into the CF reader/writer.

Insert

CF CF Reader/Writer

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2-2

165559-1CD

HW1481993

DX200 Standard Setup

2 YCP21 Setup

2.1 Preparing the CF for YCP21

2. Insert the CD (with system version pre-installed) distributed from

Yaskawa design division into the personal computer, and start up the

Explorer. Then select (double-click) the CD drive.

3. Start up (double-click) “mk_vx_cf.exe”.

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2 YCP21 Setup

2.1 Preparing the CF for YCP21

2-3

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DX200 Standard Setup

4. Click “Main CPU Board,” and then click the appropriate language in

“Language” part.

SUPPLE-

MENT

Each abbreviation indicates the language as follows:

JP: Japanese US: English DE: German IT: Italian

ES: Spanish FI: Finnish SE: Swedish FR: French

KR: Korean CN: Chinese TW: Taiwanese CZ: Czech

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2-4

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DX200 Standard Setup

2 YCP21 Setup

2.1 Preparing the CF for YCP21

5. Confirm that the version described in the Software Modification

Instructions and the version in the following window are the same.

Then click “Set boot loader” check box and “Delete all file” check box

under “Operation,” and click {START}.

PROHIBITED

• Never execute the following operations while data is being written

into the CF.

– Do not turn OFF the USB hub power supply.

– Do not remove the USB port connection from the personal

computer.

– Do not remove the CF reader/writer from the USB hub.

– Do not remove the CF from the CF reader/writer.

Failure to observe these instructions may cause CF failure.

Version

The LED indicator blinks while

the data is being written-in.

Do not remove the USB

connection or the CF.

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2 YCP21 Setup

2.1 Preparing the CF for YCP21

2-5

165559-1CD

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DX200 Standard Setup

6. When the data has been written into the CF successfully, “OK” is

displayed in the second column under “Target Drives”. To prepare

seven CFs, it takes approx. two minutes.

7. Remove the CF from the CF reader/writer.

B: Boot sector write-in completed

D: File deletion completed

F: File copy completed

V: File copy completed (for version-up)

/ : Processing failed

: Processing passed

SUPPLE-

MENT

“NG” is displayed if the CF is not inserted correctly.

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2-6

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HW1481993

DX200 Standard Setup

2 YCP21 Setup

2.2 Setting Up the YCP21 Board

1. Insert the CF prepared in Section 2.1 “Preparing the CF for YCP21” on

page 2-1 into the YCP21 board.

2. Move the CF slot cover to prevent the CF from dropping, and fix the

cover with screws.

The YCP21 setup has been completed.

YCP21

YSF21

YIF01

Move the CF slot cover to fix the CF.

CF slot:

Insert the CF with this surface facing right.

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3 Programming Pendant Setup

3-1

165559-1CD

HW1481993

DX200 Standard Setup

3 Programming Pendant Setup

Prepare the following items.

Setting up operation requires either CF or USB memory (hereinafter

referred to as “USB”).

• A personal computer: Windows which can use CD and CF

• CF or USB for operations

1) 2

)

• CD (with system version pre-installed) distributed from Yaskawa

design division

1) The CF used for YCP21 requires no pretreatment because it is already

formatted by the CF manufacturer.

If it should not read the data, format it with the following OS or file system

before using.

○: Available file system format

2) Followings are the recommended CFs and USB.

OS DOS Windows

98 Windows

2000 Windows

XP Windows

Vista Windows

File System FAT FAT32 FAT FAT32 FAT FAT32 FAT FAT32 FAT FAT32

CF ○○○○○○○○○○○

USB ○○○○○○○○○○○

[Recommended CF] MCF10P-256MS-YE2 (Hagiwara Solutions Co.,Ltd)

[Recommended CF] MCF10P-512MS (Hagiwara Solutions Co.,Ltd)

[Recommended CF] MCF10P-A01GS (Hagiwara Solutions Co.,Ltd)

[Recommended CF] MCF10P-A02GS (Hagiwara Solutions Co.,Ltd)

[Recommended USB] UDG4-xGDRJ [x: volume: 1/2/4 GB]

(Hagiwara Solutions Co.,Ltd)

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