Webasto Thermo Top E Manual de usuario

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialized tools and equipment are

required to install and repair Webasto heating and cooling systems.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required technical

skills, or if you do not have access to the required technical documentation, tools and

equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to

installation by untrained staff.

Water Heater Unit

Installation Instructions

Ident. No.:1312732C_EN Fee Euro 10.00 © Webasto AG

Nissan Qashqai

2,0L Diesel

from Model Year 2007

Left-hand drive vehicle

Feel the drive

Thermo Top E Additional Heater e1

00 0003

Thermo Top C

Additional Heater

00 0002

Thermo Top P Additional Heater e1

00 0104

Nissan Qashqai

1312732C_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However,installation according to these installationinstructions may

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Nissan Qashqai J10 e11 * 2001/116 * 0295 * ...

Engine type Engine model Output in kW Displacement in cm³

M9R Diesel 110 1994

Validity 2

Heater Unit/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater unit installation location 5

Preparing electrical system 6

Electrical Connections 7

Fan controller for manual air conditioning 8

utomatic air-conditioning fan controller 9

Remote option (Telestart) 11

Preparing heater unit 12

Installing heater unit 13

Coolant connection 14

Fuel Connection 17

Combustion air 19

Exhaust system 20

Final Work 22

Operating Instructions for End Customer 23

Nissan Qashqai

1312732C_EN 3

Heater Unit/Installation Kit

Also required:

Heater unit recommended for the respective vehicle class:

The selection of the heater unit is based on the passenger compartment size of the vehicle and the

level of comfort required by the customer!

Foreword

These installation instructions apply to Nissan Qashqai 2.0 liter Diesel vehicles - for validity, see page

2 - from model year 2007 and later, assuming technical modifications to the vehicle do not affect

installation, any liability claims excluded. Depending on the vehicle version and equipment,

modifications may be necessary during installation with respect to these installation instructions.

However,thestipulations in the "installationinstructions"and"operating and maintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless

specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring

harnesses using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

Quantity Description Order No.:

1 Nissan-specific delivery scope See Nissan price list

1 Installation kit for Nissan Qashqai 2.0 liter Diesel 1312667A

Quantity Description Order No.:

1 Heater control according to Nissan price list See Nissan price list

Vehicle Heater unit

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Special features are highlighted using the following symbols:

Mechanical system

Electrical system

Coolant connection

Fuel connection

Exhaust system

Combustion air

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Nissan Qashqai

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Webasto components or to the manufacturer's vehicle-

specific documents.

Reference to a special technical feature.

1312732C_EN 4

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Nissan Qashqai

1312732C_EN 5

Preliminary Work

WARNING!

- Open fuel tank cap, ventilate tank.

- Close the tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Completely remove the battery.

- Remove the air filter together with the intake hose.

- Remove the engine design cover.

- Detach the wheel well trim on the right and left.

- Remove the bumper.

- Remove the rear seat cushion.

- Open the tank-fitting service lid.

- Remove the lower cover of the instrument panel in the footwell on the left

- Remove the side cover of the instrument panel on the left

- Remove the lower cover of the instrument panel on the left

- Detach the fuse carrier on the left in the passenger compartment

- Remove the lower A-pillar trim in the footwell on the left (only with Telestart)

- Remove the A/C control panel (only with automatic air-conditioning).

Remove page 23 "Operating Instructions for End Customer" and insert with vehicle operating

instructions.

Heater unit installation location

1Heater unit

Installation

location

Nissan Qashqai

1312732C_EN 6

Preparing electrical system

Only with automatic air-conditioning

Cutting

wires to

length

Produce connections as shown in wiring

diagram. Install wire section 2in the

protective sleeving provided.

Preparing

fuse F4

sw 0,75mm²

250

gn/ws rt

rt/

85 30

87a87

sw sw

1 2

Nissan Qashqai

1312732C_EN 7

Electrical Connections

Wiring harness pass through

1Protective rubber plug

Summer/winter switch option

1Summer/winter switch, drilled hole 12 mm dia.

Wiring

harness

installation

diagram

Fuse holder, relay K3

7 mm dia. hole in plastic cover at position 2.

1Angle bracket

2M6x20 bolt, large diameter washer, flanged

nut

3Fan relay K3

4M5x12 bolt, washer, retaining plate for fuse

holder, washer, flanged nut on angle bracket

5Fuse holder

Digital timer

1Digital timer

Do not install the metering pump

cable harness until later together

with fuel pipe along the original

vehicle fuel lines on the underbody

in the corrugated tube

35 5

Nissan Qashqai

1312732C_EN 8

Fan controller for manual air conditioning

Wiring

diagram

Webasto components Vehicle components Colors and symbols

Legend

HG Heater unit TT-C/E GM Fan motor rt red

6-pin heater unit connector

GS Fan switch ws white

F3 25 A fuse M88 8-pin connector GS sw black

K3 Fan relay WG Resistor group gn green

M305 4-pin connector WG ge yellow

F15 15 A fuse

F16 15 A fuse XCutting point

Wiring colors may vary.

Connection on central electrical box 2on

driver's side.

Produce connections as shown in wiring

diagram.

1Yellow (ge) wire [2x] of fan motor

3Yellow (ge) wire [2x] for fuse F15 and F16

4Red (rt) wire from K3/87a

5Black (sw) wire from K3/30

Connect-

ing fan-mo-

tor

Webasto

Nissan

X1 4

85 30

87a87

rt/ws

gn/

-GM

F15 F16

432 M305

5GS

1 2 3 4 M88

Nissan Qashqai

1312732C_EN 9

Automatic air-conditioning fan controller

Wiring

diagram

Webasto components Vehicle components Colors and symbols

Legend

HG Heater unit TT-C/E GM Fan motor rt red

6-pin heater unit connector

Air-conditioning control panel

ws white

F3 Fuse M53 40-pin connector KB sw black

K3 Fan relay GRr Fan controller br brown

D1 Diode group M311 4-pin connector, GRr gn green

F4 1 A fuse F4 Fuse bl blue

F15 Fuse ge yellow

F16 Fuse gr gray

F17 Fuse XCutting point

Wiring colors may vary.

Webasto

Nissan

X1 4

85 30

87a87

rt/ws

gn/

F15 F16

-GM

rt ge ge

F17 F4

M53 18 40

38 1

GRr

M311 1

3 2

ge gr

ws/

1,5² ge

1,5²

Nissan Qashqai

1312732C_EN 10

Connection on central electrical box 2on

driver's side.

Produce connections as shown in wiring

diagram.

1Yellow (ge) wire [2x] of fan motor

3Yellow (ge) wire [2x] for fuse F15 and F16

4Red (rt) wire from K3/87a

5Black (sw) wire from K3/30

Connect-

ing fan mo-

tor

Connection to 40-pin connector M53 2from

A/C control panel.

Produce connections as shown in wiring

diagram.

Watch direction of flow of diode group D1 3.

1Black (sw) wire of F4

4White/black (ws/sw) of D1

Connect-

ing A/C

control

panel

Produce connections as shown in wiring

diagram.

1Gray (gr) wire of F4

2Yellow (ge) wire of F17

3Gray (gr) wire of connector M53/40 KB

4Yellow (ge) wire of connector M53/18 KB Connect-

ing A/C

control

panel

Connector imprint may differ from wiring

diagram!

1Connector M53 on line side

View of

connector

M53

140

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