Webasto Thermo Top E Manual de usuario

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result

in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can

be caused as a result.

Specialist company training, technical documentation, specialized tools and

equipment are required to install and repair Webasto heating and cooling systems.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required

technical skills, or if you do not have access to the required technical documentation,

tools and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all

warnings.

Webasto does not accept any liability for defects and damage that are attributable to

installation by untrained staff.

Feel the drive

Fiat Grande Punto

Gasoline

from Model Year 2006

For left-hand drive vehicles only

Ident. No.: 1310665B_EN Fee Euro 10 © Webasto AG

Water Heater Unit

Thermo Top E Additional Heater

Thermo Top C Additional Heater

Thermo Top P Additional Heater

Installation Instructions

00 0003

00 0002

00 0104

Fiat Grande Punto

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However, installationaccordingtotheseinstallationinstructionsmay

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Fiat Grande Punto 199 e3 * 2001/116 *0217*

Engine type Engine model Output in kW Displacement in cm³

350A1000 Gasoline 57 1368

199A6000 Gasoline 70 1368

Validity 2

Heater Unit/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater unit installation location 5

Preparing Electrical System 6

Electrical Connections 7

Fan controller for manual air conditioning 8

Automatic air-conditioning fan controller 9

Remote Option (Telestart) 11

Preparing Bracket and Heater Unit 12

Installing Heater Unit 13

Coolant connection 14

Combustion air 18

Fuel Connection 19

Exhaust system 22

Final Work 24

Operating Instructions for End Customer 25

Template for Fuel Standpipe 26

Table of Contents

Fiat Grande Punto

Heater Unit/Installation Kit

Heater unit recommended for the respective vehicle class:

The selection of the heater unit is based on the passenger compartment size of the vehicle and the

level of comfort required by the customer!

Foreword

The installation instructions apply to the Fiat Grande Punto vehicles with a Gasoline engine

- For the validity, see page 2 - from model year 2006 and later, assuming technical modifications to the

vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and

equipment, modifications may be necessary during installation with respect to these installation

instructions.

However,thestipulations in the "installationinstructions"and"operatingandmaintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless

specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring

harnesses using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

Quantity Description Order No.:

1 Retail accessories with desired heater control See price list

1 Installation kit for Fiat Grande Punto Gasoline 1310662A

Vehicle Heater unit

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Special features are highlighted using the following symbols:

Mechanical system

Electrical system

Coolant connection

Fuel connection

Exhaust system

Combustion air

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Fiat Grande Punto

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Webasto components or to the manufacturer's vehicle-

specific documents.

Reference to a special technical feature.

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Fiat Grande Punto

Heater unit installation location

1Heater unit

Installation

location

Preliminary Work

WARNING!

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Completely remove the battery

- Remove the coolant reservoir cap.

- Remove the fuse and relay box.

- Open the fuel tank cap, ventilate the tank.

- Close the tank cap again.

- Fold over the rear seat surface.

- Open the right-hand fuel sender service lid.

- Remove the fuel-tank sending unit in accordance with the manufacturers specifications.

Fiat Grande Punto

Preparing electrical system

Cut out insulation mat along marked line.

Cuttingout

insulation

mat

Only with automatic air-conditioning

Wire section 1and 2will be required later for

connecting A/C control panel.

Cutting

wires to

length

Make connections as shown in the wiring

diagram with the tab receptacles provided.

Install wire section 2in protective sleeving

provided.

Pre-

mounting

K3 relay

rt 0,75mm²

1850

150

87a8786

85 30

rt/

1 2 rtrt

Fiat Grande Punto

Electrical Connections

Fuse holder, relay K3

1Retaining plate of fuse holder, M5.5x9.5 bolt

2K3 relay, M5.5x9.5 bolt, washer

Wiring

harness

installation

diagram

Wiring harness pass through

1Protective rubber plug

Digital timer and summer/winter switch option

1Digital timer

2Summer/winter switch, drilled hole 12 mm dia.

rt sw

Donot installthe meteringpump

cableharnessuntillatertogether

with fuel pipe along the original

vehicle fuel lines on the

underbody

Fiat Grande Punto

Fan controller for manual air

conditioning

Integration on connector of fuse and relay

box.

Make connections as shown in the wiring

diagram with the connectors provided.

1Connector

2Fuse and relay box

Con-

nectingfan

motor

Wiring

diagram

for manual

air con-

ditioning

Webasto components Fiat components Colors and symbols

Legend

HG Heater unit TT-C/E N085 Fan motor rt red

F3 Fuse GR Fan relay ws white

K3 Fan relay O030 Fan resistor sw black

H081 Fan switch br brown

F18 Fuse 40A gn green

bl blue

gr gray

or orange

vi violet

XCutting point

gn/

rt/ws

Webasto

Fiat

X1 F3

F18

N085

gn/

87a8786

85 30

H081

O030

Fiat Grande Punto

Automatic air-conditioning fan

controller

Integration on connector of fuse and relay

box.

Make connections as shown in the wiring

diagram with the connectors provided.

1Connector

2Fuse and relay box

Con-

nectingfan

motor

Integration on 40-pin connector, Pin 39 from

A/C control panel (wire colors may vary).

Remove connector half 2from Pin 21 to Pin

40 from connector housing.

Make connections as shown in wiring

diagram with connectors provided.

140-pin connector (2-piece)

Con-

necting air-

con-

ditioning

control

element

Fiat Grande Punto

Automatic

air-con-

ditioning

circuit

diagram

Webasto components Fiat components Colors and symbols

Legend

HG Heater unit TT-C/E N085 Fan motor rt red

F3 Heater unit fuse GR Fan relay ws white

K3 Fan relay M072 Fan controller sw black

F4 Fuse, 7.5 A M070

Air-conditioning control panel

br brown

F24 Fuse, 7.5 A gn green

F18 Fuse 40A ro pink

or orange

*Wiring colors may vary

Insulate wire ends and

tie back

XCutting point

gn/

rt/ws

Webasto

Fiat

F18

N085

gn/

gn/sw

87a8786

85 30

M072

F24

gn/

M070

gn/or

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