Webasto Thermo Top E Manual de usuario

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialized tools and equipment are

required to install and repair Webasto heating and cooling systems.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required technical

skills, or if you do not have access to the required technical documentation, tools and

equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to

installation by untrained staff.

Water Heater Unit

Installation Instructions

Ident. No.:1312960A_EN Fee Euro 10.00 © Webasto AG

Fiat Bravo

Gasoline and Diesel

from Model Year 2007

Left-hand drive vehicle

Feel the drive

Thermo Top E Additional Heater e1

00 0003

Thermo Top C

Additional Heater

00 0002

Thermo Top P Additional Heater e1

00 0104

Fiat Bravo

1312960A_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However,installation according to these installationinstructions may

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Fiat Bravo 198 e3 * 2001/116 * 0248 * ...

Engine type Engine model Output in kW Displacement in cm³

192B2000 Gasoline 66 1368

192A8000 Diesel 88 1910

192A5000 Diesel 110 1910

Heater Unit/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater unit installation location 5

Preparing electrical system 6

Electrical system 7

Fan controller for manual air conditioning 8

utomatic air-conditioning fan controller 9

Remote option (Telestart) 11

Preparing heater unit 12

Preparing installation location 12

Installing bracket 14

Installing heater unit 14

Water 15

All vehicles 16

Gasoline 18

Diesel 20

Fuel 22

Combustion air 25

Exhaust gas 26

Final Work 28

Operating Instructions for End Customer 29

Fiat Bravo

1312960A_EN 3

Heater Unit/Installation Kit

Heater unit recommended for the respective vehicle class:

The selection of the heater unit is based on the passenger compartment size of the vehicle and the

level of comfort required by the customer!

Foreword

These installation instructions apply to Fiat Bravo Gasoline and Diesel vehicles - for validity, see page

2 - from model year 2007 and later, assuming technical modifications to the vehicle do not affect

installation, any liability claims excluded. Depending on the vehicle version and equipment,

modifications may be necessary during installation with respect to these installation instructions.

However,thestipulations in the "installationinstructions"and"operating and maintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless

specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring

harnesses using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

Quantity Description Order No.:

1 Retail accessories with desired heater control See price list

1 Installation kit for Fiat Bravo Gasoline and Diesel 1312956A

Vehicle Heater unit

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Fiat Bravo

1312960A_EN 4

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Webasto components or to the manufacturer's vehicle-

specific documents.

Reference to a special technical feature.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

Mechanical system

Electrical system

Water

Fuel

Exhaust gas

Combustion air

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Fiat Bravo

1312960A_EN 5

Preliminary Work

WARNING!

- Open fuel tank cap, ventilate tank.

- Close the tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Detach the central electrical box in the engine compartment on the left.

- Remove the engine design cover; only on JTD

- Remove the wheel well trim on the right and left.

- Remove bumper

- Remove the underride protection; only on JTD.

- Remove the cover of the fuel lines on the underbody.

- Remove the cover on the right next to the fuel tank.

- Fold up the seat surface of the rear bench seat.

- Open the tank-fitting service lid.

- Remove the fuel-tank sending unit in accordance with the manufacturers specifications.

- Remove the cover of the central electrical box on the driver's side.

- Remove the A/C control panel; only with automatic air-conditioning.

Remove page 29 "Operating Instructions for End Customer" and add to the vehicle operating

instructions.

Heater unit installation location

1Heater unit

Installation

location

Fiat Bravo

1312960A_EN 6

Preparing electrical system

Only with automatic air-conditioning

Cutting

wires to

length

Produce connections as shown in wiring

diagram. Install wire section 2in the

protective sleeving provided.

Preparing

fuse F4

1750

250

2sw

O,75²

85 30

87a87

1 2

Fiat Bravo

1312960A_EN 7

Electrical system

Fuse holder, relay K3

1Fuse holder

2Angle bracket, drilled out to 8 mm dia.

3Original vehicle stud bolt, flanged nut

4Relay K3, M5x16 bolt, washer, flanged nut

Summer/winter switch option

1Summer/winter switch, drilled hole 12 mm dia.

Wiring

harness

installation

diagram

Wiring harness pass through

1Protective rubber plug

Digital timer

1Digital timer

B001

Donot installthe meteringpump

cableharnessuntillatertogether

with fuel pipe along the original

vehicle fuel lines on the

underbody

Fiat Bravo

1312960A_EN 8

Fan controller for manual air conditioning

Wiring

diagram

Webasto components Vehicle components Colors and symbols

Legend

HG Heater unit TT-E/C/P N085 Fan motor rt red

6-pin heater unit connector

GRs Fan relay T8 ws white

F3 Fuse H081 Fan switch sw black

K3 Fan relay O030 Resistor group br brown

F8 Fuse gn green

B001B

Connector of central electrical box, gray

gr gray

XCutting point

Wiring colors may vary.

Connection on gray (gr) 3-pin connector

B001B 1of central electrical box.

Produce connections as shown in wiring

diagram.

2Red (rt) wire from K3/87a

3Gray/white (gr/ws) wire of fan motor

4Black (sw) wire from K3/30

5Gray/white (gr/ws) wire of connector

Connect-

ing fan-mo-

tor

Webasto

Fiat

85 30

87a87

X1 430

GRs 85

N085

H081

B C D E

O030

4321

gr/ws 4²

C A B001B

D008A

Fiat Bravo

1312960A_EN 9

Automatic air-conditioning fan controller

Wiring

diagram

Webasto components Vehicle components Colors and symbols

Legend

HG Heater unit TT-E/C/P N085 Fan unit rt red

6-pin heater unit connector

GRs Fan relay T8 ws white

F3 Fuse M070 Air-conditioning control panel sw black

K3 Fan relay St C Connector, blue, 12-pin br brown

F4 Fuse 5A B001B

Connector of central electrical box, gray

gn green

F8 Fuse 30A ge yellow

F31 Fuse 5A gr gray

D008 Connector Insulate wire

ends and tie back

XCutting point

Wiring colors may vary.

Webasto

Fiat

85 30

87a87

X1 430

GRs 85

CB001B

F31

St A 4 2

N085

1 3

sw 0,75²

sw St A 4D008

gr/ws 4²

ge/rt

M070

St C 111 St A 8

St C 6

St B 6D008

Fiat Bravo

1312960A_EN 10

Connection on gray (gr) 3-pin connector

B001B 1of central electrical box.

Produce connections as shown in wiring

diagram.

2Red (rt) wire from K3/87a

3Gray/white (gr/ws) wire of fan motor

4Black (sw) wire from K3/30

5Gray/white (gr/ws) wire of connector

Connect-

ing fan-mo-

tor

Connection on 12-pin connector 2from A/C

control panel 3.

Produce connections as shown in wiring

diagram.

1Black (sw) wire of K3/30, fuse F4

4Yellow/red (ge/rt) connector

5Yellow/red (ge/rt) wire of fuse F31

Connect-

ing A/C

control

panel

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