Webasto Thermo Top E Manual de usuario

Water Heater

Installation instructions

Ident. No.: 1315129B_EN Fee Euro 10.00 © Webasto AG

Toyota Verso

Diesel

from Model Year 2009

For left-hand drive vehicles only

Automatic air-conditioning

Manual / automatic transmission

Feel the drive

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialised tools and equipment are

required to install and repair Webasto heating and cooling systems.

Only original Webasto parts must be used. For this, also see the catalog of air and water heat-

er accessories from Webasto.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required tech-

nical skills, or if you do not have access to the required technical documentation, tools

and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to installa-

tion by untrained staff.

Thermo Top E Parking Heater

00 0003

Thermo Top C Parking Heater

00 0002

Thermo Top P Parking Heater

00 0104

Toyota Verso

1315129B_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However,installation according to these installationinstructions may

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Toyota Verso AR2 e11 * 2001/116 * 0350 * ...

Engine type Engine model Output in kW Displacement in cm³

1AD-FTV Diesel 93 1998

2AD-FHV Diesel 110 2231

2AD-FHV Diesel 130 2231

Validity 2

Heater/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater installation location 5

Preparing electrical system 6

Electrical Connections 7

Fan controller 9

Remote option (Telestart) 10

Preparing installation location 11

Installing heater 12

Water 14

Fuel 18

Exhaust system 20

Combustion air 21

Final Work 22

Operating Instructions for End Customer 23

Toyota Verso

1315129B_EN 3

Heater/Installation Kit

Heater recommended for the respective vehicle class:

The selection of the heater is based on the passenger compartment size of the vehicle and the level of

comfort required by the customer!

Foreword

These installation instructions apply to vehicles Toyota Verso Diesel - for validity, see page 2 - from

model year 2009 and later, assuming technical modifications to the vehicle do not affect installation,

any liability claims excluded. Depending on the vehicle version and equipment, modifications may be

necessary during installation with respect to these installation instructions.

However,thestipulations in the "installationinstructions"and"operating and maintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless spec-

ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses

using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order

No. 111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

Quantity Description Order No.:

1 Retail accessories with desired heater control See price list

1 Installation kit for Toyota Verso Diesel 1315128A

Vehicle Heater

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

Toyota Verso

1315129B_EN 4

Mechanical system

Electrical system

Coolant connection

Fuel connection

Exhaust system

Combustion air

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

ReferencetogeneralinstallationinstructionsofWebas-

tocomponentsortothemanufacturer'svehicle-specific

documents.

Reference to a special technical feature.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Toyota Verso

1315129B_EN 5

Preliminary Work

WARNING!

- Open the fuel tank cap, ventilate the tank.

- Close the tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Remove the battery completely.

- Remove the air filter together with the intake hose.

- Remover the left-hand side wheel well trim and detach on the right.

- Remove the bumper.

- Remove the underride protection.

- Remove the fuel line cover on the underbody.

- Remove the footwell trim on the driver's side

- Remove the side trim of the centre console in the driver's side footwell.

- Remove the AC booster.

- Remove the loudspeaker cover at the upper left on the instrument panel (only with Telestart).

Remove page 23 "Operating Instructions for End Customer" and add to the vehicle operating instruc-

tions.

Heater installation location

1Heater

Installa-

tion loca-

tion

Toyota Verso

1315129B_EN 6

Preparing electrical system

All vehicles

Cut corrugated tube provided to length.

110 mm dia. corrugated tube, 2,100 mm

long

217 mm dia. corrugated tube, 700 mm long

Cutting

corrugat-

ed tube to

length

Replace 25 A fuse F3 with 10 A fuse.

1M5x20 bolt, washer, flanged nut

2Retaining plate for fuse holder

3Fuses pushed on

4Perforated bracket turned (approx. 80°)

5K3 relay Preparing

wiring har-

ness

400

500

Toyota Verso

1315129B_EN 7

Electrical Connections

Wiring harness pass through

1Protective rubber plug

Wiring harness pass through

1Wiring harnesses of digital timer and fan con-

troller

2Corrugated tube

Wiring har-

ness in-

stallation

diagram

Fuse holder, K3 relay

1Original vehicle bolt

Routepositive and groundwire in 10 mmdia. cor-

rugated tube, 400 mm long, to connection points

3Perforated bracket

Wiring harness pass through

1Route wiring harnesses of digital timer, fan

controller and metering pump in 17 mm dia.

corrugated tube, 500 mm long, to firewall

Do not install the metering pump cable har-

nessuntillatertogetherwithfuelpipealong

the original vehicle fuel lines in the corru-

gated tube on the underbody

3 2

Toyota Verso

1315129B_EN 8

Positive wire

1Positive battery terminal

2Cut positive wire to length, 8 mm dia. cable lug

Digital timer and summer/winter switch op-

tion

1Digital timer

2Summer/winter switch, drilled hole 12 mm dia.

Wiring har-

ness in-

stallation

diagram

Ground wire

1Original M6 bolt of vehicle

2Ground wire,6 mm dia. cable lug

Wiring harness routing

Route wiring harness of heater 1 to installation

location.

Toyota Verso

1315129B_EN 9

Fan controller

Wiring dia-

gram

Webasto components Vehicle components Colours and symbols

Legend

HG Heater TT-C/E GE Fan unit rt red

X1 6-pin connector E23 GE connector ws white

F3 Replace 25 A with 10 A

fuse. ACC AC control sw black

D47 40-pin ACC connector br brown

K3 Fan relay HTR 30A fuse gn green

HTR-

IG 10 A fuse ge yellow

XCutting point

Wiring colours may vary.

1Connector D47 on contact side (PIN 1)

Connector

D47

15/IG

30/B

Webasto Toyota

X1 4

85 30

87a87

rt/ws

gn/

E23

123

HTR

ws/sw

ACC

D47 1 23

HTR

-IG

0,5²

31/Gnd

0,5²

4²

3 41 2 7 85 6 11 12910 15 1613 14 19 2017 18

23 2421 22 27 2825 26 31 3229 30 35 3633 34 39 4037 38

Toyota Verso

1315129B_EN 10

Connection to 40-pin connector 1from ACC

Produce connections as shown in wiring dia-

gram.

2Yellow (ge) wire HTR/IG

3Red (rt) wire of K3/87a

4Black (sw) wire of K3/30

5Yellow (ge) wire of connector D47/1

Connec-

tion to ACC

Remote option (Telestart)

Fasten receiver 1with adhesive tape.

Installing

receiver

Remove loudspeaker cover.

1Antenna

Installing

antenna

Temperature sensor only with T100

Fasten receiver 1with adhesive tape.

Installing

tempera-

ture sensor

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