Victron energy BlueSolar MPPT 150/85-Tr Manual de usuario

Manual

Handleiding

Manuel

Anleitung

Manual

Användarhandbok

Appendix

SmartSolar charge controllers

MPPT 150/85-Tr MPPT 150/85-MC4

MPPT 150/100-Tr MPPT 150/100-MC4

MPPT 250/60-Tr MPPT 250/60-MC4

MPPT 250/70-Tr MPPT 250/70-MC4

MPPT 250/85-Tr MPPT 250/85-MC4

MPPT 250/100-Tr MPPT 250/100-MC4

EN NL FR DE ES SE Appendix

1. General Description

Bluetooth Smart built-in: dongle not needed

The wireless solution to set-up, monitor and update the controller using

Apple and Android smartphones, tablets or other devices.

VE.Direct port

For a wired data connection to a Color Control, Venus GX, PC or other

devices.

Remote on-off input

On/off control by a VE.Bus BMS when charging Li-ion batteries.

Programmable relay

Can be programmed (a.o. with a smartphone) to trip on an alarm, or other

events.

Optional: pluggable LCD display

Simply remove the rubber seal that protects the plug on the front of the

controller and plug-in the display.

Ultra-fast Maximum Power Point Tracking (MPPT)

Especially in case of a clouded sky, when light intensity is changing

continuously, an ultra fast MPPT controller will improve energy harvest by

up to 30% compared to PWM charge controllers and by up to 10%

compared to slower MPPT controllers.

Advanced Maximum Power Point Detection in case of partial shading

conditions

If partial shading occurs, two or more maximum power points may be

present on the power-voltage curve.

Conventional MPPTs tend to lock to a local MPP, which may not be the

optimum MPP.

The innovative BlueSolar algorithm will always maximize energy harvest by

locking to the optimum MPP.

Outstanding conversion efficiency

No cooling fan. Maximum efficiency exceeds 98%. Full output current up to

40°C (104°F).

Extensive electronic protection

Over-temperature protection and power derating when temperature is high.

PV reverse polarity protection.

Internal temperature sensor

Compensates absorption and float charge voltages for temperature.

Automatic battery voltage recognition

The controllers will automatically adjust to a 12V, 24V or a 48V system one

time only. If a different system voltage is required at a later stage, it must be

changed manually, for example with the Bluetooth app or the optionel LCD

display. Similarly, manual setting is required in case of 36V system.

Flexible charge algorithm

Fully programmable charge algorithm, and eight preprogrammed algorithms,

selectable with a rotary switch.

Adaptive three step charging

The BlueSolar MPPT Charge Controller is configured for a three step

charging process: Bulk – Absorption – Float.

A regular equalization charge can also be programmed: see section 3.8 of

this manual.

Bulk

During this stage the controller delivers as much charge current as possible

to rapidly recharge the batteries.

Absorption

When the battery voltage reaches the absorption voltage setting, the

controller switches to constant voltage mode.

When only shallow discharges occur the absorption time is kept short in

order to prevent overcharging of the battery. After a deep discharge the

absorption time is automatically increased to make sure that the battery is

completely recharged. Additionally, the absorption period is also ended when

the charge current decreases to less than 2A.

Float

During this stage, float voltage is applied to the battery to maintain it in a fully

charged state.

When the battery voltage drops below float voltage during at least 1 minute a

new charge cycle will be triggered.

Equalization

See section 3.10

EN NL FR DE ES SE Appendix

Configuring and monitoring

- Bluetooth Smart built-in: the wireless solution to set-up, monitor and

update the controller using Apple and Android smartphones, tablets or

other devices.

- Use the VE.Direct to USB cable (ASS030530000) to connect to a PC, a

smartphone with Android and USB On-The-Go support (requires additional

USB OTG cable).

- Use a VE.Direct to VE.Direct cable to connect to a MPPT Control, a Color

Control or the Venus GX.

Several parameters can be customized with the VictronConnect app.

The VictronConnect app can be downloaded from

http://www.victronenergy.nl/support-and-downloads/software/

Use the manual – VictronConnect - MPPT Solar Charge Controllers – to

get the most out of the VictronConnect App when it’s connected to a MPPT

Solar Charge Controller:

http://www.victronenergy.com/live/victronconnect:mppt-solarchargers

MPPT Control

Color Control

Venus GX

2. Safety instructions

SAVE THESE INSTRUCTIONS - This manual contains

important instructions that shall be followed during

installation and maintenance.

● Please read this manual carefully before the product is

installed and put into use.

● This product is designed and tested in accordance with

international standards. The equipment should be used for the

designated application only.

● Install the product in a heatproof environment. Ensure

therefore that there are no chemicals, plastic parts, curtains or

other textiles, etc. in the immediate vicinity of the equipment.

● The product is not allowed to be mounted in a user accessible

area.

● Ensure that the equipment is used under the correct operating

conditions. Never operate it in a wet environment.

● Never use the product at sites where gas or dust explosions

could occur.

● Ensure that there is always sufficient free space around the

product for ventilation.

● Refer to the specifications provided by the manufacturer of the

battery to ensure that the battery is suitable for use with this

product. The battery manufacturer's safety instructions should

always be observed.

● Protect the solar modules from incident light during installation,

e.g. cover them.

● Never touch uninsulated cable ends.

● Use only insulated tools.

● Connections must always be made in the sequence described

in section 3.5.

● The installer of the product must provide a means for cable

strain relief to prevent the transmission of stress to the

connections.

● In addition to this manual, the system operation or service

manual must include a battery maintenance manual applicable to

the type of batteries used.

Danger of explosion from sparking

Danger of electric shock

EN NL FR DE ES SE Appendix

● Use flexible multistranded copper cable for the battery and PV

connections.

The maximum diameter of the individual strands is

0,4mm/0,125mm² (0.016 inch/AWG26).

A 25mm² cable, for example, should have at least 196 strands (class 5 or

higher stranding according to VDE 0295, IEC 60228 and BS6360).

An AWG2 gauge cable should have at least 259/26 stranding (259 strands

of AWG26).

Maximum operating temperature: ≥ 90°C.

Example of suitable cable: class 5 “Tri-rated” cable (it has three approvals:

American (UL), Canadian (CSA) and British (BS))

In case of thicker strands the contact area will be too small and the

resulting high contact resistance will cause severe overheating,

eventually resulting in fire.

● Maximum current through a MC4 terminal: 30A

3. Installation

WARNING: DC (PV) INPUT NOT ISOLATED FROM BATTERY CIRCUIT

CAUTION: FOR PROPER TEMPERATURE COMPENSATION

THE AMBIENT CONDITION FOR CHARGER AND BATTERY MUST BE

WITHIN 5°C.

3.1 General

● Mount vertically on a non-flammable surface, with the power terminals

facing downwards.

● Mount close to the battery, but never directly above the battery (in order to

prevent damage due to gassing of the battery).

● Improper internal temperature compensation (e.g. ambient condition

battery and charger not within 5°C) can lead to reduced battery lifetime.

● Battery installation must be done in accordance with the storage battery

rules of the Canadian Electrical Code, Part I.

●The battery connections (and for Tr version also PV connections) must be

guarded against inadvertent contact (e.g. install in an enclosure).

Tr models: use flexible multistranded copper cable for the battery and PV

connections: see safety instructions.

MC4 models: several splitter pairs may be needed to parallel the strings of

solar panels. (Maximum current through a MC4 terminal: 30A)

3.2 Grounding

● Battery grounding: the charger can be installed in a positive or negative

grounded system.

Note: apply a single ground connection (preferably close to the battery) to

prevent malfunctioning of the system.

● Chassis grounding: A separate earth path for the chassis ground is

permitted because it is isolated from the positive and negative terminal.

● The USA National Electrical Code (NEC) requires the use of an external

ground fault protection device (GFPD). These MPPT chargers do not have

internal ground fault protection. The system electrical negative should be

bonded through a GFPD to earth ground at one (and only one) location.

● The charger must not be connected with grounded PV arrays.

WARNING: WHEN A GROUND FAULT IS INDICATED, BATTERY

TERMINALS AND CONNECTED CIRCUITS MAY BE UNGROUNDED

AND HAZARDOUS.

EN NL FR DE ES SE Appendix

3.3 PV configuration (also see the MPPT Excel sheet on our website)

● The controllers will operate only if the PV voltage exceeds

battery voltage (Vbat).

● PV voltage must exceed Vbat + 5V for the controller to start.

Thereafter minimum PV voltage is Vbat + 1V.

● Maximum open circuit PV voltage: 150V or 250V, depending on model.

For example:

24V battery, mono- or polycristalline panels, max PV voltage 150V:

● Minimum number of cells in series: 72 (2x 12V panel in series

or one 24V panel).

● Recommended number of cells for highest controller efficiency:

144 cells (4x 12V panel or 2x 24V panel in series).

● Maximum: 216 cells (6x 12V or 3x 24V panel in series).

48V battery, mono- or polycristalline panels, max PV voltage 250V:

● Minimum number of cells in series: 144

(4x 12V panel or 2x 24V panel in series).

● Maximum: 360 cells (10x 12V or 5x 24 panel in series).

Remark: at low temperature the open circuit voltage of a 216 cell solar

array may exceed 150V, and the open cicuit voltage of a 360 cell array

may exceed 250V, depending on local conditions and cell specifications. In

that case the number of cells in series must be reduced.

3.4 Cable connection sequence (see figure 1)

First: connect the battery.

Second: if required, connect the remote on-off and programmable relay

Third: connect the solar array (when connected with reverse polarity, the

controller will heat up but will not charge the battery).

3.5 Remote on-off

The left terminal is connected to the internal 3,3V supply, with a resistor in

series for short circuit protection.

The right terminal (marked as +) will switch the controller on if >3V is

applied, and will switch the controller off if <2V is applied or if the terminal

is left free floating.

The recommended use of the remote on-off is:

a. A switch wired between the left and right terminal

b. A switch wired between battery plus and the right terminal.

c) A switch between the right terminal and the charge disconnect terminal of a VE.Bus

BMS

3.6 Configuration of the controller with the rotary switch

Fully programmable charge algorithm (see the software page on our

website) and eight preprogrammed charge algorithms, selectable with a

rotary switch:

Pos

Suggested battery type

Absorption

Float

Equalize

@%Inom

dV/dT

mV/°C

Gel Victron long life (OPzV)

Gel exide A600 (OPzV)

Gel MK

28,2 27,6

31,8

@8% -32

Gel Victron deep discharge

Gel Exide A200

AGM Victron deep discharge

Stationary tubular plate (OPzS)

Rolls Marine (flooded)

Rolls Solar (flooded)

28,6 27,6 32,2

@8% -32

Default setting

Gel Victron deep discharge

Gel Exide A200

AGM Victron deep discharge

Stationary tubular plate (OPzS)

Rolls Marine (flooded)

Rolls Solar (flooded)

28,8 27,6 32,4

@8% -32

AGM spiral cell

Stationary tubular plate (OPzS)

Rolls AGM

29,4

27,6

33,0

@8%

-32

PzS tubular plate traction batteries or

OPzS batteries

29,8

27,6

33,4

@25%

-32

PzS tubular plate traction batteries or

OPzS batteries

30,2

27,6

33,8

@25%

-32

PzS tubular plate traction batteries or

OPzS batteries

30,6

27,6

34,2

@25%

-32

Lithium Iron Phosphate (LiFePo

)

batteries

28,4 27,0 n.a. 0

Note 1: divide all values by two in case of a 12V system and multiply by two

in case of a 48V system.

Note 2: equalize normally off, see sect. 3.9 to activate

Note 3: any setting change performed with the pluggable LCD display or via

Bluetooth will override the rotary switch setting. Turning the rotary switch will

override prior settings made with the pluggable LCD display or via Bluetooth.

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