Vermont Castings VCS4000 Manual

Page 1

VCS4000/5000 ASSEMBLYPROCEDURES

Tools Required: Knife or scissors; hammer; Phillips or #2 Robertson (square) screwdriver

Step 1: Unpack carton.

Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight over

the top of the Barbecue. Remove and unpack the enclosed parts boxes. Remove any protective covering

from stainless steel parts.

Box #1

Box #4

Box #3

Box #2

50002159 2/04 Rev.0 En

VERMONT

Castings

Page 2

Step 2: Install casters.

Required: (2) casters

Prop up the left end of the grill with a block of

wood or other solid item.

Position a caster stem into the hole in each corner

of the bottom panel, and push as far as possible

by hand. (The holes are located approximately

3” (7 cm) in from the edges.)

Fig. 2

Caster

6 to 8”

Step 4: Attach shelf supports.

Required: (2) left shelf supports; (2) right shelf supports;

(8) 1/4–20 x 1/2” truss head bolts

Fig. 4

(8) 1/4

–

20 x 1/2” Truss Head Bolt

Thread four (4) bolts halfway into the right side of the grill

base. Hook a left and a right shelf support over the bolts;

push downward on the supports, then fully tighten the bolts.

Repeat for left side.

Step 3: Install wheels.

Required: (2) wheels; (2) axle supports; (2) axle caps; (1) axle

Ensure the casters (Step 2) are in the locked position. Support the right end of the the grill as in Step 2.

Insert the two (2) axle supports into the holes in the corners of the bottom panel. Ensure the flanges with the

large hole are turned to the front and back of the grill (Fig. 3a).

Push a cap on to one end of the axle. Push a wheel onto the axle flush against the cap, with the cone-shaped

side of the wheel facing inward. Insert the axle through the holes in the axle supports. Finally slide the other

wheel into place on the axle, again with the cone-shaped side facing inward, then tap the other axle cap onto

the axle (Fig. 3b).

VCS4000/5000 ASSEMBLY

Fig. 3bFig. 3a

Axle supports Axle

Wheel

Axle cap

Page 3

Step 5: Attach front and side shelves.

Required: (2) side shelves; (1) left and (1) right front shelf; (1) shelf insert; (6) #10–24 x 1/2” bolts;

(6) spring clip fasteners

Push a spring clip (teeth facing up) onto the inside

return flange at the end of each shelf support

(Fig. 5a), until it is centered over the hole in the

flange. Repeat for the two holes (one each corner)

in the bottom flange of the control console.

Hook the left and right front shelves over the

corresponding front shelf supports; push towards

the grill base. Attach to the bottom of the control

console with (1) bolt through the assembled spring

clip (Fig. 5b).

Assemble the side shelves to the shelf supports by positioning them half way over the supports, then sliding

them towards the base, while pushing down firmly on the front edge. The slots at the front edge of the shelf

should align with the tabs at the back of the shelf supports (Fig. 5c).

Tap the shelf lightly to fully engage the slot and tab if necessary

(Fig. 5d). Once aligned, fasten with two (2) bolts to the underside

of the supports through the assembled spring clips (Fig. 5c).

(6) Spring clip fasteners

(6) #10–24 x 1/2” Bolt

Fig. 5b

Fig. 5c

(View rotated 90°)

Slot

Tab

Fig. 5d

Fig. 5a

(View rotated

90°)

VCS4000/5000 ASSEMBLY

Page 4

VCS4000/5000 ASSEMBLY

Step 7: Remove packing tape; assemble grease cup.

Required: (1) grease cup

From inside the grill, remove shipping tape from the grease pan and base assembly (Fig. 7a), and from the

warming rack. For Model VCS5000, remove the tape from the front pullout drawer.

Install a grease cup into the hole in the upper base panel (Fig. 7b). Ensure the opening in the grease pan is

positioned above the cup.

Step 6: Attach door handles,

(*drawer handle), and

knobs.

Required: (2) (3*) door handles;

(4) (6*) bolts; (5) (6*) knobs

Attach (2) door handles to the front doors

with (4) bolts provided.

Push the control knobs onto the valve

stems, ensuring the flats on the stems are

aligned to those in the knobs.

* Model VCS5000 has an additional

handle for the pull-out drawer, as

shown.

Fig. 7a Fig. 7b

Fig. 6

Remove

shipping

tape.

Page 5

VCS4000/5000 ASSEMBLY

Step 8: Install internal components.

Required: (4) (5 for VCS5000) sear plates; (3) (4 for VCS5000) cooking grates; (1) warming rack

Place the sear plates into the base unit,

ensuring the edge with the finger hole

faces the grill front.

Position the cooking grates into the base

with the finger holes facing the front.

NOTE: The cooking grates may be turned

over to provide a flat surface for cooking

delicate foods.

Set the warming rack into the two supports

in the ends of the rear lid (Fig. 8).

To use the rotisserie smoker box, remove

the warming rack and set the box and lid

on top of the rotisserie housing.

Step 9: Install the LP cylinder (LP Models only).

Required: LP gas cylinder

NOTE: Refer to the User’s Manual for the cylinder filling

requirements, regulator attachment, and leak testing

procedures, before lighting the grill.

Insert the propane (LP) cylinder into the hole provided

in the bottom panel. Connect the cylinder to the

regulator.

Warming

rack (1)

Finger

hole

Sear

plates (4/5)

Cooking

grates (4/5)

Fig. 9

Fig. 8

VCS4000/5000ASSEMBLY DRAWING

9 33

1 7

4 25

28 18

51 8

VCS4000/5000 PARTS LIST

ITEM DESCRIPTION No. Reqd. VCS4000 VCS5000

1 BaseAssembly 1 50001815 50001816

2 IgnitorAssembly Kit, 6-Pole 1 50001619 50001619

3 ConsoleAssembly 1 50002137 50002136

4 LidAssembly, Rear 1 50001537 50001538

5 Front Lip 1 50001818 50001819

6.a ValveAssembly, LP 1 50001402 50000803

6.b ValveAssembly, Natural Gas 1 50001423 50000852

7 Regulator - H 1 50000804 5000-804

8 Bezel 5/6 50001327 50001327

9 Burner MainAssembly 4/5 50000835 50000835

10 Gasket, Burner 4/5 50000892 50000892

11 Electrode, Main - Long 2/3 50000523 50000523

12 Electrode, Main - Short 2 50000431 50000431

13 Flash Tube 1 50000879 50000880

14.a Tube and OrificeAssembly - LP 1 50001415 50000819

14.b Tube and OrificeAssembly - Natural Gas 1 50001428 50000818

15 Rotisserie Housing/ ScreenAssembly 1 50001416 50000961

16 Burner RotisserieAssembly 1 50000047 50000875

17 Electrode, Rotisserie 1 50000981 50000981

18 Cabinet End 2 50001929 50001918

19 Cabinet Form Block 4 50001835 50001835

20 Strut 2/3 50001838 50001841

21 Panel, Tank 1 50001916 50001936

22 Panel Back 1 50001878 50001879

23 Hardware - Lid Set 1 50000355 50000355

24 LidAssembly, Front 1 50002115 50002116

25 Lid Bumpers 4/6 50000177 50000177

26 Warming Rack, Enamel 1 50000802 50000889

27 Cook Grate 1 50001226 50001227

28 Door Assembly - Right 1 50002107 50002142

29 DoorAssembly - Left 1 — 50002145

30 Support, Grease Pan 2 50001844 50001844

31 Front Warming DrawerAssembly 1 — 50001942

32 Grease PanAssembly 1 50001842 50002157

33 Gauge,Temperature 1 50000967 50000967

34 12’ Natural Gas Hose 1 50000198 50000198

35 Connector Hose - 3/8 Q.D.Assembly 1 50000915 50000915

36 Fascia Panel, Front 1 50002031 —

37 Axle 1 50000093 50000093

38 Axle SupportAssembly 2 50002148 50002148

39 Caster 2 50000090 50000090

40 Grease Cup 1 50001845 50001845

41 Hardware Bag 1 50002130 50002130

42 Shelf, Front, Left - HL 1 50000986 50000986

43 Shelf, Front, Right - HL 1 50000984 50000984

44 Shelf Insert - S/S 1 50000826 50000826

45 Shelf Top - H - S/S 1 50001412 50001412

46 Shelf Top Solid - H - S/S 1 50001413 50001413

47 Support, Shelf, Left - Black 2 50001418 50001418

48 Support, Shelf, Right - Black 2 50001419 50001419

49 Wheel - 6” Diameter 2 50002151 50002151

50 Plate, Heat - H - S/S 4/5 50000777 50000777

51 Knob - H Style 5/6 50001328 50001328

52 Handle, Door - Deluxe 2/3 50000313 50000313

53 Smoke Box Body 1 50001038 50001038

54 Smoke Box Lid 1 50001039 50001039

N/S Side Burner Kit - LP 1 — 50002215

N/S Side Burner Kit - Natural Gas 1 — 50002214

Vermont Castings, Majestic Products

410 Admiral Boulevard

Mississauga, Ontario, Canada L5T 2N6

Phone: (905) 670-7777

www.majesticproducts.com • www.vermontcastings.com

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