Vermont Castings VC3505 Manual

VC3505 ASSEMBLY PROCEDURES

50002973 5/05 Rev.2 En

Page 2

VC3505 ASSEMBLY

Step 2: Position main grill head.

Required: Main Grill Unit.

Carefully lay the main grill unit on its back, using

the ﬂattened cardboard sleeve as a protective surface.

This operation is best performed by two (2) people.

Use of gloves is recommended.

Ensure the front lid does not fall open while moving the unit.

Allow the lid to rest partially open once the unit is on its back (Fig. 1).

Fig. 2

Step 3: Assemble legs to bottom panel.

Required: (4) legs; Bottom Panel; (8) 1/4-20 x 1¹⁄₂” bolts

Assemble the four (4) legs to the bottom panel as shown,

with two (2) bolts each. Make sure the caster insert (Part

#50002534) is fully engaged into each leg. Tighten fully

(Fig. 2).

fig3b

Step 1: Unpack carton.

Tools Required: Knife or scissors; hammer; #3 (Large) Philips or Robertson screwdriver

Use the knife or scissors to cut the strapping on the package.

Remove the cardboard sleeve by lifting it straight over top of the barbecue. Remove and unpack the en-

closed parts boxes. Carefully remove any protective covering from stainless steel parts.

CAUTION: Some parts have sharp edges - gloves are recommended when handling and assembling parts.

Fig. 1

fig2

Page 3

VC3505 ASSEMBLY

Step 4: Assemble Legs to Grill Unit.

Required: (8) 1/4-20 x 1¹⁄₂” bolts

Caster

Locking Tab on

each caster to be

in "down" position.

Fig. 3

Fig. 4

IN THE LEGS



THREAD INSERTS

ALIGN WITH THE



Step 5: Assemble casters.

Required: (4) Casters

Push a caster as far as is possible, into the bottom of each

leg. Ensure the casters are locked; i.e., the locking tabs are

in the “down” position, as shown.

Carefully stand the grill upright while securing the front

lid from falling closed. Again, it is recommended that two

people perform this.

CAUTION: DO NOT LIFT THE UNIT BY

THE CONSOLE

Page 4

VC3505 ASSEMBLY

Step 6: Install Front Panel.

Required: Front Panel; (4) Plastic Push-pins

Position the Front Panel between the front grill legs—with

Lighting Instructions at top-front—aligning the two (2)

holes in the side ﬂanges of the panel with those in the legs.

Push a pin into each hole as far as possible. It may be nec-

essary to lightly tap the pins. See Fig. 5.

Step 7: Install Grease Cup, Cup Holder and Pan.

Required: Grease pan, grease cup and grease cup holder

Depending on the style of grease cup holder you were provided, assemble the grease cup into the grease cup

holder as shown in either Figure 6a or 6b.

Insert

NOTE: 2 holes on the backside of the grease

cup are inserted into the prongs on the grease cup

holder.

Notch

NOTE: The grease cup sits in place on the grease

cup holder. The grease cup must be oriented so the

notches are located on the right and left sides.

Assemble the grease cup holder with the grease cup into the grease pan. This is done by squeezing the two hook ends

of the grease cup holder together so they can be inserted into the opening on the grease pan. This procedure is illus-

trated for both types of grease cup holders in Figures 6c and 6d.

Insert Insert

Fig. 6a Fig. 6b

Fig. 6c Fig. 6d

Fig. 5

(Push-pin)

Back View of Grill

Page 5

VC3505 ASSEMBLY

Step 8: Assemble side shelves.

Required: (2) side shelves

Attach the side shelf over the leg attach-

ment bolts, then push the shelf down

fully (Fig. 7). Tighten the four (4) bolts

fully.

Repeat on the other side.

Step 9: Assemble utensil hooks.

Required: (3) utensil hooks

See Fig. 8 for utensil hook attachment. Attach to

either side.

Fig. 7

Fig. 8

Utensil hooks

Step 7: Install Grease Cup, Cup Holder

and Pan (cont’d).

Position the grease pan into the back side of the grill just

below the back panel with the grease cup at the right end

on the two (2) support rails. Push the pan in squarely until

it settles into the recesses of the supports. (Fig. 6e)

fig7b.eps

12-3-02 rjs

Fig. 6e

Page 6

VC3505 ASSEMBLY

Step 10: Install Internal Components.

Required: (3) sear plates, (2) cooking grates,

warming rack

Refer to Fig. 9.

Place the sear plates into the base unit ensuring that edges

with the ﬁnger holes face the grill front, and the side

edges face down.

Position the cooking grates into the base similarly; these may

be turned over to provide a ﬂat surface for delicate foods.

Set the warming rack into the two supports in the ends of

the rear lid. Place the bent lip at the back of the unit.

fig10_iternalVM.eps

Step 10: Install the LP cylinder (LP models only).

Required: LP gas cylinder (not supplied)

NOTE: Before lighting the grill, refer to the Owner’s man-

ual for proper cylinder speciﬁcations, ﬁlling requirements,

regulator attachment, and leak testing procedures.

Sear Plates

Cooking

Grates

Warming

Rack

Finger

Hole

Fig. 9

Fig. 10

Fig. 11

Step 11: Install the cylinder retainer

(LP models only).

In order:

410 Admiral Blvd. * Mississauga, Ontario * Canada L5T 2N6

www.myownbbq.com * www.vermontcastings.com

phone: 1-800-227-8683

fax: 905-565-4690

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