Vermont Castings CF9030 Manual
Page 1
CF9030 ASSEMBLY
CF9030 ASSEMBLY PROCEDURES
Step 1: Unpack carton.
Tools Required: Knife or scissors; hammer; Philips or Robertson screwdriver
Use the knife or scissors to cut the strapping on the package, then lift off the cardboard cap.
Remove the cardboard sleeve by lifting it straight over top of the barbecue. Remove and unpack the
enclosed parts boxes. Carefully remove any protective covering from stainless steel parts.
CAUTION: Some exposed edges may be sharp.
VERMONT
C
astings
Box #2
Box #5
Box #4
Box #3
Box #1
50001515 12/02 Rev.0 En
Page 2
CF9030 ASSEMBLY
Step 2: Position main grill head.
Required: Main Grill Unit.
Carefully lay the main grill unit on its back, using
the flattened carton cap as a protective surface.
This operation is best performed by two (2) people.
Use of gloves is recommended.
Ensure the front lid does not fall open while moving
the unit.
Allow the lid to rest partially open once the unit is on
its back (Fig. 2).
Fig. 2
Fig. 3
Step 3: Assemble legs to bottom panel.
Required: (4) legs; the Bottom Panel; (8) 1/4-20 x 1 1/2”
bolts
Assemble the four (4) legs to the bottom panel as shown,
with two (2) bolts each. Tighten fully (Fig. 3).
Page 3
CF9030 ASSEMBLY
Step 4: Assemble Legs to Grill Unit.
Required: (8) 1/4-20 x 1 1/2” bolts
Position the leg assembly into the base
unit until the two round bolt holes align
with the thread inserts in the legs, as
shown. Ensure the tank hole (on LP
models) is at the right hand end of the
grill. Assemble with two (2) bolts per leg,
leaving the bolts loose by 3 or 4 threads.
See Fig. 4.
Step 5: Assemble casters.
Required: (4) Casters
Push a caster into the bottom of each leg as far as possible.
Ensure the casters are locked; i.e., the locking tabs are in
the “down” position, as shown.
Carefully stand the grill upright while securing the front
lid from falling closed. Again, two people are recom-
mended for performing this.
Caster
Locking Tab on
each caster to be
in "down" position.
Fig. 4
Fig. 5
Page 4
CF9030 ASSEMBLY
Step 6: Install Front Panel.
Required: the Front Panel; (4) Plastic Push-pins
Position the Front Panel between the front grill legs,
aligning the two (2) holes in the side flanges of the panel
with those in the legs. Push a pin into each hole as far as
possible, It may be necessary to lightly tap the pins.
See Fig. 6.
Fig. 6. (Back view of grill)
(Push-pin)
Fig. 7b
Fig. 7a
Step 7: Install Grease Cup, Cup Holder
and Pan.
Required: Grease pan, grease cup and grease
cup holder
Assemble the cup holder into grease pan opening
by squeezing the ends in slightly, then releasing.
Place a grease cup into the holder, as shown in
Fig. 7a.
Position the grease pan into the back side of the
grill just below the back panel—with the grease cup
at the right end—on the two (2) support rails. Push
the pan in squarely until it settles into the recesses
of the supports (Fig. 7b).
Page 5
CF9030 ASSEMBLY
Step 8: Assemble side shelf brackets.
Required: (2) right shelf brackets, (2) left shelf
brackets, (4) spring clips
Push a spring clip over the underside end hole in
each bracket, as shown (Figs. 8a and 8b).
Attach a right and a left bracket over the leg
attachment bolts, then push the brackets down
fully (Fig. 8c). Tighten the four (4) bolts fully
(Fig. 8d).
Repeat on the other side.
Step 9: Assemble side shelves.
Required: (2) side shelves, (4) #10-24 x
1
/
2
” bolts
Assemble the side shelves to the brackets by positioning
them halfway over the brackets, then sliding them
towards the grill while pushing down firmly on the front
edge. The slots at the front edge of the shelves should
align with the tabs at the back of the shelf supports
(Fig. 9a).
Tap the shelf lightly, if necessary, to fully engage the slot
and tab. Once aligned, fasten with a bolt through the
spring clips (Fig. 9b).
Fig. 9b
Fig. 9a
Slot
Tab
View
Rotated 90
O
Fig. 8d
Fig. 8a
Fig. 8b
Fig. 8c
Page 6
CF9030 ASSEMBLY
Step 10: Install Internal Components.
Required: (3) sear plates, (2) cooking grates,
warming rack
Refer to Fig. 10.
Place the sear plates into the base unit ensuring that edges
with the finger holes face the grill front, and the side
edges face down.
Position the cooking grates into the base similarly; these
may be turned over to provide a flat surface for delicate
foods.
Set the warming rack into the two supports in the ends of
the rear lid.
Step 11: Install the LP cylinder
(LP models only).
Required: LP gas cylinder (not supplied)
NOTE: Before lighting the grill, refer to the
owner’s manual for proper cylinder
specifications, filling requirements,
regulator attachment and leak testing
procedures.
Sear Plates
Cooking
Grates
Warming
Rack
Finger
Hole
Fig. 10
Fig. 11
Page 7
CF9030 ASSEMBLY
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
CF9030
15
26
6
5
10
13a
11
a,
b
25
24
9
29
12
1819
30
7
21
14
27
17
32
28
8
20
22
23
31
4
2
16
3
1
Page 8
CF9030 ASSEMBLY
CF9030 (Items marked ‘*’ are not shown in the parts illustration)
Ref. Description Qty. CF9030
1. Panel Bottom H3 Assem 1 50001310
2. Leg H3 - Final Assem 4 50001317
3. Front Panel H3-Blue 1 50001295
4. Caster 4 50000090
5. Base Assem H3 1 50001462
6. Lid Assem - Rear Blk H3 1 50001279
7. Flash Tube - H3 1 50001300
8. Support Grease Pan 2 50001302
9. Gasket Burner HBQ 3 50000892
10. Burner Main Assem HBQ 3 50000835
11a. Valve Assem - H3 Nat 1 50001439
11b. Valve Assem - H3 LP 1 50001438
12. Console Assem H3 - 9030 1 50001440
13a. Regulator H3 1 50001308
13b. 12’ Nat Gas Hose 1 50000198
14. Hardware - Lid Set 1 50000355
15. Lid Assem - Front H3 Blue 1 50001430
16. Grease Pan H3 1 50001301
17. Cook Grates - H3 Enamel 2 50001314
18. Bezel 3 50001327
19. Knob - H3 3 50001455
20. Plate Heat - Enamel 3 50000877
21. Warming Rack - H3 Enamel 1 50001311
22. Grease Cup 1 50000126
23. Grease Cup Holder - H3 1 50001319
24. Electrode - Main Short 1 50000071
25. Electrode - Main Long 2 50000072
26. Lid Bumpers 4 50000177
27. Support Shelf L Black - H/VC 2 50001418
28. Support Shelf R Black - H/VC 2 50001419
29. Front Lip - H3 1 50001482
30. Ignitor - 3 Term & Knob 1 50000358
31. Shelf Side H/VC 2 50001509
32. Hardware Bag - H3 1 50001390
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