Unitronics Vision OPLC V130-33-TA24 Manual de usuario

Unitronics 1

Vision™ OPLC™ V130-33-TA24 Installation Guide

12 pnp/npn Digital, including 1 HSC/Shaft-encoder, 2

Analog, 2 PT100/TC Inputs, 10 pnp, 2 Analog Outputs

This guide provides basic information for Unitronics’ controller model V130-33-TA24.

General Description

V130 OPLCs are micro-OPLCs, rugged programmable logic controllers that comprise:

On-board I/O configuration

Built-in operating panel containing an LCD and a keypad

Communications 1built-in serial port: RS232/RS485

Optional: the user may order and install

one or both of the following modules:

-RS232/RS485/Ethernet

-CANbus

Communication Function Blocks include:

SMS, GPRS, MODBUS serial/IP. Protocol

FB enables PLC to communicate with

almost any external device, via serial or

Ethernet communications

I/O Options V130 supports digital, high-speed, analog,

and temperature measurement I/Os via:

On-board I/O configuration

Model-dependent

I/O Expansion Modules

Via adaptor, use up to 8 I/O Expansion

Modules, add up to 128 additional I/Os

Information Mode This mode enables you to:

View & Edit operand values, COM port settings, RTC and screen

contrast/brightness settings

Stop, initialize, and reset the PLC

To enter Information Mode, press the <i> button for several seconds.

Programming

Software,

&Utilities

The Unitronics Setup CD contains VisiLogic software and other utilities

VisiLogic

Easily configure hardware and write both HMI and Ladder control

applications; the Function Block library simplifies complex tasks

such as PID. Write your application, and then download it to the

controller via the programming cable included in the kit.

Utilities

Includes UniOPC server, Remote Access for remote programming

and diagnostics, and DataXport for run-time data logging.

To learn how to use and program the controller, as well as use utilities such

as Remote Access, refer to the VisiLogic Help system.

Data Tables 120K dynamic data (recipe parameters, datalogs, etc.),

192K fixed data (read-only data, ingredient names, etc)

Additional product documentation is in the Technical Library, located at www.unitronics.com,and on

the Unitronics’ Setup CD.

Technical support is available at the site, and from support@unitronics.com.

V130-33-TA24 Installation Guide

2Unitronics

Standard Kit Contents

Vision controller Programming cable + RS232 adapter

I/O connectors (x2) Mounting brackets (x2)

Battery (installed) Rubber seal

Unitronics’ Setup CD

Danger Symbols

When any of the following symbols appear, read the associated information carefully.

Symbol Meaning Description

Danger The identified danger causes physical and property damage.

Warning The identified danger could cause physical and property damage.

Caution Caution Use caution.

Before using this product, the user must read and understand this document.

All examples and diagrams are intended to aid understanding, and do not guarantee operation.

Unitronics accepts no responsibility for actual use of this product based on these examples.

Please dispose of this product according to local and national standards and regulations.

Only qualified service personnel should open this device or carry out repairs.

Failure to comply with appropriate safety guidelines can cause severe injury or property damage.

Do not attempt to use this device with parameters that exceed permissible levels.

To avoid damaging the system, do not connect/disconnect the device when power is on.

Environmental Considerations

Do not install in areas with: excessive or conductive dust, corrosive or flammable gas,

moisture or rain, excessive heat, regular impact shocks or excessive vibration, in accordance

with the standards given in the product’s technical specification sheet.

Ventilation: 10mm space required between controller’s top/bottom edges & enclosure walls.

Do not place in water or let water leak onto the unit.

Do not allow debris to fall inside the unit during installation.

Install at maximum distance from high-voltage cables and power equipment.

Vision™ OPLC™

Unitronics 3

Mounting

Dimensions

Panel mounting

Before you begin, note that the

mounting panel cannot be more

than 5 mm thick.

1. Make a panel cut-out measuring

92 x 92 mm (3.622” x 3.622”).

2. Slide the controller into the cut-

out, ensuring that the rubber seal

is in place.

3. Push the 2 mounting brackets

into their slots on the sides of the

controller as shown in the figure

to the right.

4. Tighten the bracket screws

against the panel. Hold the

bracket securely against the unit

while tightening the screw.

5. When properly mounted, the

controller is squarely situated in

the panel cut-out as shown in the

figure to the right.

V130-33-TA24 Installation Guide

4Unitronics

DIN-rail mounting

1. Snap the controller onto the DIN rail as

shown in the figure to the right.

2. When properly mounted, the controller

is squarely situated on the DIN-rail as

shown in the figure to the right.

Wiring

Do not touch live wires.

Install an external circuit breaker. Guard against short-circuiting in external wiring.

Use appropriate circuit protection devices.

Unused pins should not be connected. Ignoring this directive may damage the device.

Double-check all wiring before turning on the power supply.

To avoid damaging the wire, do not exceed a maximum torque of 0.5 N·m (5 kgf·cm).

Do not use tin, solder, or any substance on stripped wire that might cause the wire strand to break.

Install at maximum distance from high-voltage cables and power equipment.

Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm 2–3.31 mm2).

1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).

2. Unscrew the terminal to its widest position before inserting a wire.

3. Insert the wire completely into the terminal to ensure a proper connection.

4. Tighten enough to keep the wire from pulling free.

Input or output cables should not be run through the same multi-core cable or share the same wire.

Allow for voltage drop and noise interference with input lines used over an extended distance. Use

wire that is properly sized for the load.

The controller and I/O signals must be connected to the same 0V signal.

Vision™ OPLC™

Unitronics 5

I/Os

This model comprises a total of 12 inputs. Input functionality can be adapted as follows

1. All 12 inputs may be used as digital inputs; wired in a group via a single jumper as npn or pnp.

2. According to jumper settings and appropriate wiring:

-Inputs 5 and 6 can function as either digital or analog inputs.

-Input 0 can function as a high-speed counter, part of a shaft-encoder, or as normal digital inputs.

-Input 1 can function as either counter reset, normal digital input, or as part of a shaft-encoder.

-Inputs 9 and 10 can function as either digital, thermocouple, or PT100 inputs; Input 11 can also

serve as the CM signal for PT100.

3. Shields should be connected at the signal’s source.

4. The 0V signal of the analog inputs and outputs must be connected to the controller’s 0V.

Input and Output Jumper Settings

The tables below show how to set a specific jumper to change input functionality. To access the I/O

jumpers, you must open the controller according to the instructions beginning on page 9.

Incompatible jumper settings and wiring connections may seriously damage the controller.

Digital Inputs 0-22: Set Type

Set to JP12 (all Inputs)

npn (sink) A

pnp (source)* B

Inputs 7/8: Set Type - Digital or RTD/TC #1

Set to JP1 JP2 JP3

Digital* A A A

Thermocouple B B B

PT100 B A B

Inputs 9/10: Set Type - Digital or RTD/TC #0

Set to JP5 JP6 JP7

Digital* A A A

Thermocouple B B B

PT100 B A B

Input 11: Set Type - Digital or CM for PT100

Set to JP 11

Digital* A

CM for PT100 B

Input 5: Set Type- Digital or Analog #3 Input 6: Set Type- Digital or Analog #2

Set to JP4 JP10 Set to JP8 JP9

Digital* A A Digital* A A

Voltage B A Voltage B A

Current B B

Analog Output 0: Set to Voltage/Current Analog Output 1: Set to Voltage/Current

Set to JP13 Set to JP14

Voltage* A Voltage* A

Current B

*Default settings

V130-33-TA24 Installation Guide

6Unitronics

I/O Wiring

I/O Configuration

Input wiring npn (sink) Input wiring pnp (source)

HSC input wiring, npn (sink) HSC input wiring, pnp (source)

Shaft-encoder

Analog input wiring, current (2/3 wire) Analog input wiring, voltage/current (4 wire)

Vision™ OPLC™

Unitronics 7

Thermocouple

Thermocouple 0: use Input 9 as

negative input and10 as

positive.

Thermocouple 1: use Input 7 as

positive input and 8 as negative.

Type Temp. Range Wire Color

ANSI (USA) BS1843 (UK)

mV -5 to 56mV

B200 to 1820PC

(300 to 3276PF)

+Grey

-Red

+None

-Blue

E-200 to 750PC

(-328 to 1382PF)

+Violet

-Red

+Brown

-Blue

J-200 to 760PC

(-328 to 1400PF)

+White

-Red

+Yellow

-Blue

K-200 to 1250PC

(-328 to 2282PF)

+Yellow

-Red

+Brown

-Blue

N-200 to 1300PC

(-328 to 3214PF)

+Orange

-Red

+Orange

-Blue

R 0 to 1768PC

(32 to 3214PF)

+Black

-Red

+White

-Blue

S 0 to 1768PC

(32 to 3214PF

+Black

-Red

+White

-Blue

T-200 to 400PC

(-328 to 752PF)

+Blue

-Red

+White

-Blue

RTD

PT100 (Sensor 0): use Input 9 and 10, related

to CM signal.

PT100 (Sensor 1): use Input 7 and 8, related to

CM signal.

4wire PT100 can be used by leaving one of the

sensor leads unconnected.

Analog Outputs pnp Outputs

V130-33-TA24 Installation Guide

8Unitronics

Power Supply

The controller requires an external 24VDC power supply.

Anon-isolated power supply can be used if a 0V signal is connected to the chassis.

You must use an external circuit protection device.

Install an external circuit breaker. Guard against short-

circuiting in external wiring.

Double-check all wiring before turning on power supply.

Do not connect either the ‘Neutral or ‘Line’ signal of the

110/220VAC to device’s 0V pin.

In the event of voltage fluctuations or non-conformity to

voltage power supply specifications, connect the device

to a regulated power supply.

Earthing the Power Supply

To maximize system performance, avoid electromagnetic interference by:

Mounting the controller on a metal panel.

Earthing the controller’s power supply: connect one end of a 14 AWG wire to the chassis

signal; connect the other end to the panel.

Note: If possible, the wire used to earth the power supply should not exceed 10 cm in

length. However, it is recommended to earth the controller in all cases.

Communication Port

Turn off power before making communications connections.

Caution

Signals are related to the controller’s 0V; the same 0V is used by the power supply.

Always use the appropriate port adapters.

The serial port is not isolated. If the controller is used with a non-isolated external

device, avoid potential voltage that exceeds ± 10V.

Port 1 is type RJ-11 and may be set to either RS232 or RS485 via jumper as shown below.

By factory default, the port is set to RS232, termination ON.

Use RS232 to download programs from a PC, and to communicate with serial devices

and applications, such as SCADA.

Use RS485 to create a multi-drop network containing up to 32 devices.

Vision™ OPLC™

Unitronics 9

Pinouts

The pinouts below show the PLC port signals.

To connect a PC to a port that is set to RS485, remove the RS485 connector, and connect the PC

to the PLC via the programming cable. Note that this is possible only if flow control signals are not

used (which is the standard case).

RS232 RS485** Controller Port

Pin # Description Pin # Description

1* DTR signal

1 A signal (+)

20V reference 2(RS232 signal)

3TXD signal 3(RS232 signal)

4RXD signal 4(RS232 signal)

50V reference 5(RS232 signal)

6* DSR signal

6 B signal (-)

Pin #1

*Standard programming cables do not provide connection points for pins 1 and 6.

**When a port is adapted to RS485, Pin 1 (DTR) is used for signal A,

and Pin 6 (DSR) signal is used for signal B.

RS232 to RS485 Jumper Settings

The figure to the right shows the

jumper factory default settings,

RS232, RS485 termination ON.

Note that in order:

To change the

communication setting to

RS485, both communication

standard jumpers must be

moved

To change the RS485

termination, both

termination jumpers must

be moved

To access the jumpers, you must

open the controller according to the

instructions beginning on page 9.

Opening the Controller

Before performing these actions, touch a grounded object to discharge any electrostatic

charge.

Avoid touching the PCB board directly. Hold the PCB board by its connectors.

1. Turn off the power supply, disconnect, and dismount the controller.

2. The back cover of the controller comprises 4 screws, located in the corners. Remove the screws,

and pull off the back cover.

V130-33-TA24 Installation Guide

10 Unitronics

Changing I/O settings

1. The I/O board of the controller is now exposed, enabling you to change I/O settings according to

the jumpers shown on page 5.

Changing Communication settings

1. To access the communication

jumpers, hold the I/O PCB board

by its top and bottom connectors

and steadily pull the board off.

2. Locate the jumpers, and then

change the settings as required.

Jumper settings are shown on

page 9.

Closing the Controller

1. Gently replace the board. Make

certain that the pins fit correctly

into their matching receptacle.

Do not force the board into place;

doing so may damage the

controller.

2. Replace the back cover of the

controller and fasten the corner

screws.

Note that you must replace the back cover securely before powering up the controller.

The information in this document reflects products at the date of printing. Unitronics reserves the right, subject to all applicable laws, at any time, at its sole

discretion, and without notice, to discontinue or change the features, designs, materials and other specifications of its products, and to either permanently or

temporarily withdraw any of the forgoing from the market.

All information in this document is provided "as is" without warranty of any kind, either expressed or implied, including but not limited to any implied warranties of

merchantability, fitness for a particular purpose, or non-infringement. Unitronics assumes no responsibility for errors or omissions in the information presented in

this document. In no event shall Unitronics be liable for any special, incidental, indirect or consequential damages of any kind, or any damages whatsoever arising

out of or in connection with the use or performance of this information.

The tradenames, trademarks, logos and service marks presented in this document, including their design, are the property of Unitronics (1989) (R"G) Ltd. or other

third parties and you are not permitted to use them without the prior written consent of Unitronics or such third party as may own them

DIG-V130-TA24 10/07

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