Unitronics Vision OPLC V1040-T20B Manual de usuario

Unitronics

Vision™ OPLC™

User Guide

V1040-T20B

This guide provides basic information for Unitronics’ controllers V1040-T20B.

General Description

V1040 OPLCs are programmable logic controllers that comprise a built-in operating panel containing

a 10.4” Color Touchscreen. The V1040 offers function keys along with a virtual alpha-numeric

keyboard which is automatically displayed when the application requires the operator to enter data.

Communications

▪2 isolated RS232/RS485 ports

▪USB programming port (Mini-B)

▪Isolated CANbus port

▪The user can order and install an additional port. This may be

either Ethernet or serial.

▪Communication Function Blocks include: SMS, GPRS, MODBUS

serial/IP; Protocol FB enables PLC to communicate with almost

any external device, via serial or Ethernet communications

I/O Options

V1040 supports digital, high-speed,

analog, weight and temperature

measurement I/Os via:

▪Snap-in I/O Modules

Plug into the back of the

controller to provide an on-

board I/O configuration

▪I/O Expansion Modules

Local or remote I/Os may be

added via expansion port or

CANbus.

Installation instructions and other data may be found in the module’s technical

specification sheet.

Information Mode

This mode enables you to:

▪Calibrate the touchscreen

▪View & Edit operand values, COM port settings, RTC and screen

contrast/brightness settings

▪Stop, initialize, and reset the PLC

To enter Information Mode, press the touchscreen and maintain contact for

several seconds.

Programming

Software,

& Utilities

The Unitronics Setup CD contains VisiLogic software and other utilities

▪VisiLogic

Easily configure hardware and write both HMI and Ladder control

applications; the Function Block library simplifies complex tasks

such as PID. Write your application, and then download it to the

controller via the programming cable included in the kit.

▪Utilities

These include UniOPC server, Remote Access for remote

programming and diagnostics, and DataXport for run-time data

logging.

To learn how to use and program the controller, as well as use utilities such as

Remote Access, refer to the VisiLogic Help system.

Vision™ OPLC™ V1040-T20B

Installation Guide

Unitronics

Removable

Memory Storage

Micro-SD card: store datalogs, Alarms, Trends, Data Tables; export to Excel;

backup Ladder, HMI & OS and use this data to ‘clone’ PLCs.

For more data, refer to the SD topics in the VisiLogic Help system.

Data Tables

Data tables enable you to set recipe parameters and create datalogs.

Additional product documentation is in the Technical Library, located at www.unitronicsplc.com.

Technical support is available at the site, and from support@unitronics.com.

Standard Kit Contents

Vision controller

Mounting brackets (x8)

3 pin power supply connector

Rubber seal

5 pin CANbus connector

CANbus network termination resistor

Battery (not installed)

Danger Symbols

When any of the following symbols appear, read the associated information carefully.

Symbol

Meaning

Description

Danger

The identified danger causes physical and property damage.

Warning

The identified danger could cause physical and property damage.

Caution

Use caution.

▪Before using this product, the user must read and understand this document.

▪All examples and diagrams are intended to aid understanding, and do not guarantee operation.

Unitronics accepts no responsibility for actual use of this product based on these examples.

▪Please dispose of this product according to local and national standards and regulations.

▪Only qualified service personnel should open this device or carry out repairs.

Failure to comply with appropriate safety guidelines can cause severe injury or property damage.

▪Do not attempt to use this device with parameters that exceed permissible levels.

▪To avoid damaging the system, do not connect/disconnect the device when power is on.

Environmental Considerations

▪Do not install in areas with: excessive or conductive dust, corrosive or flammable gas,

moisture or rain, excessive heat, regular impact shocks or excessive vibration, in accordance

with the standards given in the product’s technical specification sheet.

▪Ventilation: 10mm space required between controller’s top/bottom edges & enclosure walls.

▪Do not place in water or let water leak onto the unit.

▪Do not allow debris to fall inside the unit during installation.

▪Install at maximum distance from high-voltage cables and power equipment.

Installation Guide

Vision™ OPLC™ V1040-T20B

Unitronics

UL Compliance

The following section is relevant to Unitronics’ products that are listed with the UL.

The model: V1040-T20B is UL listed for Hazardous Locations.

The model: V1040-T20B is UL listed for Ordinary Location.

UL Ordinary Location

In order to meet the UL ordinary location standard, panel-mount this device on the flat surface

of Type 1 or 4 X enclosures

UL Ratings, Programmable Controllers for Use in Hazardous Locations,

Class I, Division 2, Groups A, B, C and D

These Release Notes relate to all Unitronics products that bear the UL symbols used to mark products

that have been approved for use in hazardous locations, Class I, Division 2, Groups A, B, C and D.

Caution

▪This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D, or Non-

hazardous locations only.

▪Input and output wiring must be in accordance with Class I, Division 2 wiring methods and in

accordance with the authority having jurisdiction.

▪WARNING—Explosion Hazard—substitution of components may impair suitability for Class I,

Division 2.

▪WARNING –EXPLOSION HAZARD –Do not connect or disconnect equipment unless power

has been switched off or the area is known to be non-hazardous.

▪WARNING –Exposure to some chemicals may degrade the sealing properties of material

used in Relays.

▪This equipment must be installed using wiring methods as required for Class I, Division 2 as

per the NEC and/or CEC.

Panel-Mounting

For programmable controllers that can be mounted also on panel, in order to meet the UL Haz Loc

standard, panel-mount this device on the flat surface of Type 1 or Type 4X enclosures.

Communication and Removable Memory Storage

When products comprise either USB communication port, SD card slot, or both, neither

the SD card slot nor the USB port are intended to be permanently connected, while the USB port is

intended for programming only.

Removing / Replacing the battery

When a product has been installed with a battery, do not remove or replace the battery unless the power

has been switched off, or the area is known to be non-hazardous.

Please note that it is recommended to back up all data retained in RAM, in order to avoid losing data

when changing the battery while the power is switched off. Date and time information will also need to

be reset after the procedure.

UL des zones ordinaires:

Pour respecter la norme UL des zones ordinaires, monter l'appareil sur une surface plane de type de

protection 1 ou 4X

Vision™ OPLC™ V1040-T20B

Installation Guide

Unitronics

Certification UL des automates programmables, pour une utilisation en

environnement à risques, Class I, Division 2, Groups A, B, C et D.

Cette note fait référence à tous les produits Unitronics portant le symbole UL - produits qui ont été

certifiés pour une utilisation dans des endroits dangereux, Classe I, Division 2, Groupes A, B, C et D.

Attention

▪Cet équipement est adapté pour une utilisation en Classe I, Division 2, Groupes A, B, C et

D, ou dans Non-dangereux endroits seulement.

▪Le câblage des entrées/sorties doit être en accord avec les méthodes

de câblage selon la Classe I, Division 2 et en accord avec l’autorité compétente.

▪AVERTISSEMENT: Risque d’Explosion – Le remplacement de certains composants rend

caduque la certification du produit selon la Classe I, Division 2.

▪AVERTISSEMENT - DANGER D'EXPLOSION - Ne connecter pas ou ne débranche pas

l'équipement sans avoir préalablement coupé l'alimentation électrique ou la zone est

reconnue pour être non dangereuse.

▪AVERTISSEMENT - L'exposition à certains produits chimiques peut dégrader les propriétés

des matériaux utilisés pour l'étanchéité dans les relais.

▪Cet équipement doit être installé utilisant des méthodes de câblage suivant la norme Class I,

Division 2 NEC et /ou CEC.

Montage de l'écran:

Pour les automates programmables qui peuvent aussi être monté sur l'écran,

pour pouvoir être au standard UL, l'écran doit être monté dans un coffret avec une surface plane de

type 1 ou de type 4X.

Communication et de stockage amovible de mémoire (carte mémoire)

Produits comprend un port USB de communication, soit un port carte SD ou les deux, ni le port SD, ni

le port USB ne sont censés être utilisés en permanence, tandis que l'USB est destiné à la

programmation uniquement.

Retrait / Remplacement de la batterie

Lorsqu'un produit a été installé avec une batterie, retirez et remplacez la batterie seulement si

l’alimentation est éteinte ou si l’environnement n’est pas dangereux.

Veuillez noter qu'il est recommandé de sauvegarder toutes les données conservées dans la RAM, afin

d'éviter de perdre des données lors du changement de la batterie lorsque l'alimentation est coupée. Les

informations sur la date et l'heure devront également être réinitialisées après la procédure

Installation Guide

Vision™ OPLC™ V1040-T20B

Unitronics

Inserting the Battery

In order to preserve data in case of power-off, you must insert the battery.

The battery is supplied taped to the battery cover on the rear of the controller.

1. Remove the battery cover shown on page 6. The polarity (+) is marked on the battery holder and

on the battery.

2. Insert the battery, ensuring that the polarity symbol on the battery is:

- facing up

- aligned with the symbol on the holder

3. Replace the battery cover.

Mounting

Dimensions

Note that the LCD screen may have a single pixel that is permanently either black or white.

Vision™ OPLC™ V1040-T20B

Installation Guide

Unitronics

Panel Mounting

Before you begin, note that the mounting panel cannot be more than 5 mm thick.

1. Make a panel cut-out according to

the dimensions in the figure to the

right.

2. Slide the controller into the cut-

out, ensuring that the rubber seal

is in place.

3. Push the 8 mounting brackets into

their slots on the sides of the

controller as shown in the figure to

the right.

4. Tighten the bracket screws

against the panel. Hold the

bracket securely against the unit

while tightening the screw.

5. When properly mounted, the

controller is squarely situated in

the panel cut-out as shown below.

Caution

▪The necessary torque is 0.45 N·m (4.5 kgf·cm).

Installation Guide

Vision™ OPLC™ V1040-T20B

Unitronics

Wiring

▪Do not touch live wires.

▪Install an external circuit breaker. Guard against short-circuiting in external wiring.

▪Use appropriate circuit protection devices.

▪Unused pins should not be connected. Ignoring this directive may damage the device.

▪Double-check all wiring before turning on the power supply.

Caution

▪To avoid damaging the wire, do not exceed a maximum torque of 0.5 N·m (5 kgf·cm).

▪Do not use tin, solder, or any substance on stripped wire that might cause the wire

strand to break.

▪Install at maximum distance from high-voltage cables and power equipment.

Wiring Procedure

Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm 2–3.31 mm2).

1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).

2. Unscrew the terminal to its widest position before inserting a wire.

3. Insert the wire completely into the terminal to ensure a proper connection.

4. Tighten enough to keep the wire from pulling free.

Power Supply

The controller V1040-T20B requires either an external 12 or 24VDC power supply.

Permissible input voltage range: 10.2-28.8VDC, with less than 10% ripple.

▪The power supply must include double insulation. Outputs must be rated as

SELV/PELV/Class 2/Limited Power.

▪Do not connect either the ‘Neutral or ‘Line’ signal of the 110/220VAC to device’s 0V pin.

▪Install an external circuit breaker. Guard against short-

circuiting in external wiring.

▪Double-check all wiring before turning on the power

supply.

▪In the event of voltage fluctuations or non-conformity to

voltage power supply specifications, connect the device

to a regulated power supply.

Earthing the OPLC

To maximize system performance, avoid electromagnetic interference by:

▪Mounting the controller on a metal panel.

▪Connect the functional earth terminal of the OPLC, and the common and ground lines of

I/Os, directly to the earth ground of your system.

▪For ground wiring, use the shortest and thickest possible wire.

Vision™ OPLC™ V1040-T20B

Installation Guide

Unitronics

Communication Ports

This series comprises a USB port, 2 RS232/RS485 serial ports and a CANbus port. An additional

port may be ordered separately and installed. This port may be either Ethernet, or serial (COM 3).

For the most updated information regarding ports and their installation, please refer to the Technical

Library at www.unitronics.com.

▪Turn off power before making communications connections.

Caution

▪Always use the appropriate port adapters.

The USB port may be used for programming, OS download, and PC access.

Note that COM port 1 function is suspended when this port is physically connected to a PC.

The serial ports are type RJ-11 and may be set to either RS232 or RS485 via DIP switches, in

accordance with the table shown below.

Use RS232 to download programs from a PC, and to communicate with serial devices and

applications, such as SCADA.

Use RS485 to create a multi-drop network containing up to 32 devices.

Pinouts

The pinouts below show PLC port signals.

To connect a PC to a port that is set to RS485, remove the RS485 connector, and connect the PC to

the PLC via the programming cable. Note that this is possible only if flow control signals are not used

(which is the standard case).

RS232

RS485**

Controller Port

Pin #

Description

Pin #

Description

Pin #1

DTR signal

A signal (+)

0V reference

(RS232 signal)

TXD signal

(RS232 signal)

RXD signal

(RS232 signal)

0V reference

(RS232 signal)

DSR signal

B signal (-)

*Standard programming cables do not provide connection points for pins 1 and 6.

**When a port is adapted to RS485, Pin 1 (DTR) is used for signal A,

and Pin 6 (DSR) signal is used for signal B.

RS232 to RS485: Changing DIP Switch Settings

The ports are set to RS232 by factory default.

To change the settings, first remove the Snap-in I/O Module, if one is installed, and then set the

switches according to the following table.

RS232/RS485: DIP Switch Settings

The settings below are for each COM port.

Switch Settings

RS232*

OFF

RS485

OFF

RS485 with

termination**

OFF

Installation Guide

Vision™ OPLC™ V1040-T20B

Unitronics

*Default factory setting

**Causes the unit to function as an end unit in an RS485 network

Installing a Snap-in I/O Module

▪Before installing a Snap-In Module, ensure that the Communication Module Cover is

closed.

1. Remove the I/O connector cap shown on Page 6.

2. Line the circular guidelines on the Snap-in I/O Module with the slots on the controller as shown

below.

3 Apply even pressure on all 4 corners until you hear a distinct ‘click’. The module is now installed.

Check that all sides and corners are correctly aligned.

Removing a Snap-in I/O Module

1. Locate the four buttons on the sides of the controller, two on either side.

2. Press the buttons and hold them down to open the locking mechanism.

3. Gently rock the module from side to side, easing the module from the controller.

Vision™ OPLC™ V1040-T20B

Installation Guide

Unitronics

CANbus

-V

Circuit

protection

device

-V

121

terminating

resistor



121

terminating

resistor



Power Supply

These controllers comprise a CANbus port. Use

this to create a decentralized control network using

one of the following CAN protocols:

▪CANopen: 127 controllers or external

devices

▪CANLayer 2, J1939

▪Unitronics’ proprietary UniCAN: 60

controllers, (512 data bytes per scan)

The CANbus port is galvanically isolated.

CANbus Wiring

Use twisted-pair cable. DeviceNet® thick shielded

twisted pair cable is recommended.

Network terminators: These are supplied with the

controller. Place terminators at each end of the

CANbus network.

Resistance must be set to 1%, 121Ω, 1/4W.

Connect ground signal to the earth at only one

point, near the power supply.

The network power supply need not be at the end

of the network

CANbus Connector

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