Trumpf TruTool C 160 Manual de usuario

Operator's manual

English

TruTool C 160 (1A2), (1B2)

2 Contents E600EN_01.DOC

Contents

1. Safety ..................................................................................3

1.1 General safety information...................................................3

1.2 Specific safety information...................................................3

2. Description .........................................................................4

2.1 Intended use ........................................................................5

2.2 Technical data .....................................................................6

3. Setting work .......................................................................7

3.1 Installing the exhaust hose ..................................................7

3.2 Cutting parallel strips ...........................................................8

3.3 Selection of tools .................................................................9

4. Operation..........................................................................11

4.1 Operating the TruTool C 160.............................................11

4.2 Separating chips ................................................................12

5. Maintenance .....................................................................13

5.1 Replacing the TruTool C 160 (1A2)...................................14

Replacing the blade......................................................14

Turning or replacing the insertable cutters ...................15

5.2 Replacing the TruTool C 160 (1B2)...................................16

Replacing the blade......................................................16

Turning or replacing the insertable cutters ...................17

5.3 Supplying with power and guaranteeing lubrication ..........18

5.4 Replacing fins ....................................................................19

5.5 Cleaning the strainer..........................................................20

5.6 Changing mufflers..............................................................20

6. Original accessories and wearing parts........................21

7. Disposal............................................................................22

Guarantee

Replacement parts list

Addresses

E600EN_01.DOC Safety 3

1. Safety

1.1 General safety information

¾Before starting-up the machine, read the operator's manual

and the safety information (order no. 0373678, red document)

in its entirety and carefully follow the instructions given.

¾Comply with the safety regulations in accordance with

DIN VDE, CEE, AFNOR as well as any other regulations that

apply in the individual countries.

Danger

Risk of fatal injury from electric shock!

¾When working with the machine do not touch any electrical

lines. The machine is not insulated.

Warning

Risk of injury due to improper handling!

¾Always remove the compressed-air hose from the machine

prior to maintenance work.

¾Check the compressed-air hose, connection coupling, and

machine for damage each time before using the machine.

¾Wear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

1.2 Specific safety information

Warning

Risk of injury due to improper handling!

¾Make sure the machine is in a stable position when operating

it.

¾Never touch the tool while the machine is running.

¾Always move the machine during work away from your body.

¾Do not operate the machine above your head.

Caution

Damage to property due to improper handling!

Machine will be damaged or destroyed.

¾Have servicing and inspections of hand-held compressed-air

tools carried out by a qualified technician. Only use original

TRUMPF accessories.

4 Description E600EN_01.DOC

2. Description

10 10

347

TruTool C 160 (1A2)

TruTool C 160 (1B2)

3 Cutting head

4 Insertable cutters

7 Chip separator

(only for TruTool C 160 (1B2))

8 Handle for chip separation

(only for TruTool C 160 (1B2))

10 Fixing screw

12 Locking washer

(only for TruTool C 160 (1B2))

24 Blade bearing pin

26 Blade

27 Lever

28 Safety lever

347 Screw grommet

TruTool C 160 (1A2)/ TruTool C 160 (1B2) Slitting Shears

Fig. 52383

E600EN_01.DOC Description 5

2.1 Intended use

Warning

Risk of injury

¾Only use the machine for work and materials as described

under "Intended use."

The TRUMPF TruTool C 160 Slitting Shears are a compressed-air

tool used for the following applications:

•Cutting plate-shaped workpieces, e.g. steel, aluminium, and

plastic.

•Cutting straight or curved exterior and inner cutouts.

•Cutting along scribed lines.

The TRUMPF TruTool C 160 (1B2) Slitting Shears also allows you

to cut off chips that are produced while machining the workpiece as

required.

6 Description E600EN_01.DOC

2.2 Technical data

Other countries USA

Values Values

Working speed 8-13 m/min 26-42 ft/min

Nominal power consumption 600 W 600 W

Idle stroke rate 5700/min 5700/min

Stroke rate with nominal load 5170/min 5170/min

Weight 1.4 kg 3.1 lbs

Start hole diameter 8 mm (Cr)

15 mm (straight cutter)

0.32 in (Cr)

0.6 in (straight cutter)

Smallest radius with curved cuts 40 mm (curve cutter)

90 mm (straight cutter)

160 mm (Cr)

1.57 in (curve cutter)

3.5 in (straight cutter)

6.3 in (Cr)

Max. operating pressure

(flow pressure) 6.2 bar 90 psi

Air consumption at 6 bar 0.8 m³/min 28.3 cubic ft/min

Connecting thread 1/4" 1/4"

Inside diameter of the compressed-

air hose 10 mm 0.4 in

Technical data

Permissible material thickness

Steel up to 400 N/mm²/

57,000 tensile

Steel up to 600 N/mm²/

85,000 tensile

Aluminum 250 N/mm²/

35,000 tensile

Straight cutter 1.6 mm/0.063 in/16 ga 1.2 mm/0.048 in/19 ga 2.0 mm/0.075 in

Curve cutter 1.0 mm/0.040 in/19 ga 0.8 mm/0.031 in/21 ga 1.2 mm/0.048 in

Blade CR 1.6 mm/0.063 in/16 ga 1.2 mm/0.048 in/18 ga 2.0 mm/0.075 in

Vibration Specifications in accordance

with EN 12096

Measured values in accordance

with EN ISO 8662-10

Vibration value at the handle a 13.30 m/s²

Uncertainty K 1.60 m/s²

Measured values were measured while cutting sheet steel

400 N/mm² with max. material thickness.

Tab. 1

Tab. 2

Tab. 3

E600EN_01.DOC Setting work 7

Noise emissions Designations in accordance

with EN ISO 4871

Measured values in accordance

with EN ISO 15744

A-rated sound level LWA 93 dB

A-rated acoustic power level at the

work place LPA

82 dB

The noise emission values given are the sum of the measured

values and the corresponding uncertainties. They represent an

upper value limit which can emerge during measurements.

3. Setting work

3.1 Installing the exhaust hose

The exhaust hose reduces noise emissions and guides the

exhaust air away from the operator.

1 Adapter

2 Teflon tape

3 Screw grommet

4 Compressed-air hose

5 Hose clip

6 Exhaust hose

7 Spring ring

Exhaust hose

1. Put the exhaust hose (6) and the hose clip (5) over the

compressed-air hose (4).

2. Undo the spring ring (7) and screw the adapter (1) onto the

motor.

3. Wind Teflon tape (2) around the screw grommet (3).

4. Tightly screw the grommet into the motor.

5. Push the compressed-air hose (4) on the grommet.

6. Position the hose clip (5) and tighten.

7. Push the exhaust hose (6) on to the adapter (1).

8. Secure the exhaust hose (6) using the spring ring (7).

Tab. 4

Fig. 52422

8 Setting work E600EN_01.DOC

3.2 Cutting parallel strips

Parallel stop

The parallel stop (option) can be used to process parallel strips 35-

300 mm/1.38-11.75 in wide.

1. Remove blade bearing pins.

2. Mount the parallel stop.

The rod of the parallel stop adopts the function of the blade bearing

arrangement.

Fig. 17756

E600EN_01.DOC Setting work 9

3.3 Selection of tools

Information

The blades have 2 cutting edges. They cannot be resharpened.

Different types of blades are required according to the thickness or

tensile strength of the workpiece (see Tab. 5, p. 10).

Information

If the blade is not selected as specified in the table,

–the quality of cut will be severely impaired.

–the feed power increases significantly.

–the blade will break.

Tool type Description Order no. Material

thickness

[mm]

Material thickness

[mm]

TRUMPF

143434

1mm

Curve blade

1.0 mm/

0.040"

143434

Aluminum max.

250 N/mm²

0.3 to 1.2

Steel max. 400

N/mm²

0.3 to 1.0

Stainless steel

max. 600

N/mm²

0.3 to 0.8

Aluminum max.

35,000 tensile

0.012 to 0.047

Steel max.

57,000 tensile

0.012 to 0.040

Stainless steel max.

85,000 tensile

0.012 to 0.032

1-1.6mm

TRUMPF

143463

Straight cutter

1.0 - 1.6 mm/

0.040" - 0.063"

143463

Aluminum max.

250 N/mm²

1.0 to 2.0

Steel max. 400

N/mm²

1.0 to 1.6

Stainless steel

max. 600

N/mm²

0.8 to 1.2

Aluminum max.

35,000 tensile

0.040 to 0.079

Steel max.

57,000 tensile

0.040 to 0.063

Stainless steel max.

85,000 tensile

0.032 to 0.047

TRUMPF

143432

1mm

Straight cutter

1.0 mm/

0.040"

143432

Aluminum max.

250 N/mm²

0.3 to 1.2

Steel max. 400

N/mm²

0.3 to 1.0

Stainless steel

max. 600

N/mm²

0.3 to 1.0

Aluminum max.

35,000 tensile

0.012 to 0.047

Steel max.

57,000 tensile

0.012 to 0.040

Stainless steel max.

85,000 tensile

0.012 to 0.040

934055

TRUMPF

Blade CR

0.8 - 1.2 mm

0.032" - 0.047"

934055

Aluminum max.

250 N/mm²

1.0 to 2.0

Steel max. 400

N/mm²

1.0 to 1.6

Stainless steel

max. 600

N/mm²

0.8 to 1.2

Aluminum max.

35,000 tensile

0.040 to 0.079

Steel max.

57,000 tensile

0.040 to 0.063

Stainless steel max.

85,000 tensile

0.032 to 0.047

10 Setting work E600EN_01.DOC

Tool type Description Order no. Material

thickness

[mm]

Material thickness

[mm]

Insertable cutters

(1 set = 2 pieces)

with screws

For TruTool C 160 (1A2):

927708

For TruTool C 160 (1B2):

913520

All materials All materials

Chip separator

TruTool C 160

(1B2)

143950 All materials All materials

Blade selection

Tab. 5

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