Trumpf N 700-2 Manual de usuario

Operator's manual

english

N 700-2

2 Table of contents E528EN_03.DOC

Table of contents

1. Safety ..................................................................................3

2. Description .........................................................................4

2.1 Intended use ........................................................................5

2.2 Technical data .....................................................................6

3. Tool assembly....................................................................7

3.1 Selecting the die ..................................................................7

3.2 Selecting the punch .............................................................8

3.3 Checking penetration depth of the punch............................9

3.4 Selecting the handles ........................................................10

Bow-handle...................................................................11

Compact handle............................................................11

3.5 Motor handle......................................................................12

4. Operation..........................................................................13

4.1 Working with the N 700-2 ..................................................13

4.2 Changing the cutting direction ...........................................14

4.3 Nibbling with templates......................................................15

4.4 Making inner cutouts..........................................................15

5. Maintenance .....................................................................16

5.1 Changing the tool...............................................................18

Replacing the punch.....................................................18

Changing the die and the punch guide.........................18

5.2 Resharpening tools............................................................19

Punch............................................................................19

Dies...............................................................................19

5.3 Checking/replacing the wearing plate................................20

5.4 Replacing carbon brushes.................................................20

6. Original accessories and wearing parts........................21

Guarantee

Replacement parts list

Addresses

E528EN_03.DOC Safety 3

1. Safety

¾Read the operator's manual and the general safety rules

(material number 1239438, red document) completely before

putting the machine into service. Follow precisely the

instructions contained therein.

¾Read the operator's manual and the safety instructions

(material number 125699, red document) completely before

putting the machine into service. Follow precisely the

instructions contained therein.

¾Adhere to the safety regulations in accordance with DIN VDE,

CEE, AFNOR and to the specific regulations of the country of

operation.

Danger

Risk of fatal injury from electric shock!

¾Pull the plug from plug socket before undertaking any

maintenance work at the machine.

¾Check the plug, cable and machine for damage each time

before using the machine.

¾Keep the machine dry and do not operate it in damp rooms.

¾Connect the earth leakage (EL) circuit breaker with a

maximum release current of 30 mA when using the electric

tool outside.

Warning

Danger of injury due to improper handling!

¾Wear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

¾Do not insert the plug unless the machine is switched off.

Pull the power plug after use.

Warning

Danger of injury to hands!

¾Do not reach into the processing line with your hands.

¾Use both hands to hold the machine.

Caution

Damage to property due to improper handling!

The machine will be damaged or destroyed.

¾Do not use the power cable to carry the machine.

¾Always lay the electrical cable away from the back of the

machine and do not pull it over sharp edges.

¾Have hand-held electrical tools serviced and checked by

qualified technicians. Only use original TRUMPF accessories.

USA/CAN

Other countries

4 Description E528EN_03.DOC

Warning

Risk of injury from hot and sharp chips!

Hot and sharp chips are emitted from the chip dumping at

high speed.

¾Make sure the chips are emitted downwards.

¾Use a chip bag (optional).

2. Description

1 Bow-handle (can be installed

at 2 positions)

2 Eccentric shaft

3 Punch guide

4 Punch

5 Die

6 Chip dumping

7 Die carrier

8 Locking mechanism for die

carrier

9 Clamping lever

for fastening

the handle

10 On/Off switch

11 Release inhibiter knob

Nibbler N 700-2

Fig. 38379

E528EN_03.DOC Description 5

2.1 Intended use

Warning

Danger of injury!

¾Use machine only for the processing and materials that are

described under "Correct use".

The TRUMPF Nibbler N 700-2 is an electric hand tool used for the

following applications:

•Slitting plate-shaped workpieces made of a punchable material

such as steel, aluminum, non-ferrous heavy metals, and

plastic.

•Slitting of tubes and machining of edged sheet profiles and/or

press brake bendings, e.g. for tanks, crash barriers, troughs, etc.

•Nibbling straight or curved exterior and interior cutouts.

•Nibbling along scribed lines or templates.

Note

The nibbling process produces workpieces that are free of

deformations.

6 Description E528EN_03.DOC

2.2 Technical data

Other countries USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz

Max. material

thickness

•Steel

400 N/mm²

•Steel

600 N/mm²

•Steel

800 N/mm²

•Aluminum,

250 N/mm²

7.0 mm

5.0 mm

3.5 mm

10 mm

7.0 mm

5.0 mm

3.5 mm

10 mm

7.0 mm

5.0 mm

3.5 mm

10 mm

0.28 in

0.2 in

0.14 in

0.4 in

Working speed 1.3 m/min 1.1 m/min 1.1 m/min 3.6 ft/min

Nominal power

consumption

1600 W 1500 W 1500 W 1500 W

Power

consumption

7.4A 13.5A 14.4A 13.5 A

No load rate 440/min 470/min 440/min 470/min

Weight 8.3 kg 8.3 kg 8.3 kg 15.4 lbs

Cutting track

width

11 mm 11 mm 11 mm 0.433 in

Start hole

diameter for die

60 mm 60 mm 60 mm 2.4 in

Sheet profile 90°

bending radius

inside

min. 10 mm min. 10 mm min. 10 mm 0.4 in

Smallest radius

with curved cuts

135 mm 135 mm 135 mm 5.3 in

Clearance to

template

11 mm 11 mm 11 mm 0.433 in

Protective

insulation

Class II Class II Class II Class II

Technical data

Noise and vibration Measured values in accordance

with EN 60745

A-classified sound pressure level Typically 89 dB (A)

A-classified acoustic power level Typically 100 dB (A)

Hand-arm vibration Typically less than or equal to 2.5 m/s²

Noise and vibration

Note

The measured values specified above may be exceeded while

working.

Tab. 1

Tab. 2

E528EN_03.DOC Tool assembly 7

3. Tool assembly

3.1 Selecting the die

One of three types of dies can be selected for the machining

process, depending on material thickness, tensile strength and

type of workpiece:

Make sure that the X distance is as small as possible so that the

machine is well clamped and does not rattle.

(see Fig. 16811, p. 8)

Material Type of die

5 7 P7

Mat. no.

0098723

Mat. no.

0098722

Mat. no.

0098721

Material

thickness

Material

thickness

Material

thickness

Level

work-

pieces

Profiles

with

press

brake

bending

up to

90°

Level

work-

pieces

Profiles

with

press

brake

bending

up to

90°

Level

work-

pieces

Profiles

with

press

brake

bending

up to

90°

Aluminum

250 N/mm

3-5 mm -3 mm 5-7 mm 3-5 mm 7-10 mm 5-7 mm

Mild steel

400 N/mm

3-5 mm -3 mm 5-7 mm 3-5 mm - 5-7 mm

Stainless steel

600 N/mm²

3-5 mm -3 mm - 3-5 mm - -

Stainless steel

800 N/mm²

-2.5 mm -2.5 mm - - - -

Tab. 3

8 Tool assembly E528EN_03.DOC

1 Die

5 Punch guide

9 Punch

W Workpiece

X Clearance between sheet

surface and punch guide

Direct clearance from the die to the punch

3.2 Selecting the punch

To process sheets with different tensile strengths, there are

2 different punches:

Components Punch

Standard High-tensile

Part number: 104589 104590

Aluminum 250 N/mm + -

Mild steel 400 N/mm + -

Stainless steel

600 N/mm²

- +

Stainless steel

800 N/mm²

- +

Use the die with the greatest

feasible height

Fig. 16811

Tab. 4

E528EN_03.DOC Tool assembly 9

3.3 Checking penetration depth

of the punch

1 Eccentric shaft

2 Die carrier

3 Punch

4 Locking mechanism

E Penetration depth

Penetration depth of the punch

The penetration depth of the punch into the die should be 1 to 3 mm.

1. Rotate the eccentric shaft (1) until the punch (3) has reached

its maximum penetration depth.

2. Open locking mechanism (4).

3. Rotate the die carrier (2) by 360° as often as needed until the

punch penetration depth of 1-3 mm has been achieved. One

rotation (360°) corresponds to a height adjustment of 1.75 mm

4. Close locking mechanism (4).

Fig. 38378

10 Tool assembly E528EN_03.DOC

3.4 Selecting the handles

Suitable handles can be used depending on the exact application.

2 handle types are available:

•Bow-handle.

•Compact handle.

1 Clamping lever

¾Fasten the handle to the machine without a tool using the

clamping lever (1).

Indexing means that each handle can be clamped in 2 positions.

1. Turn the clamping lever (1) by approx. 2 revolutions.

2. Swivel the handle.

3. Fix the clamping lever (1).

Fig. 38389

Swiveling the handle

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