Trek 2022 SESSION Manual de funcionamiento

2022 SESSION

SERVICE MANUAL SUPPLEMENT

2022 Session Service Manual

Contents

Safety 1

Required adjustments for 27.5" wheels 2

Idler pulley 3

Rocker pivot 5

Adjust the geometry 6

Main pivot 7

Dérailleur hanger 8

Active Braking Pivot 9

Shock mounts 10

Adjust the progression 11

Frame guards 12

Cabling 13

Specications 14

Suspension 15

Safety

WARNING

Alwaystightenhardwaretothespeciedtorque.

Over-tightening hardware could deform or break the

hardware or components. Under-tightening hardware

could cause hardware or components to become loose.

Either situation could damage the bicycle and result in

injury to the rider.

WARNING

All reused-fasteners with pre-applied threadlocker must

be cleaned with isopropyl alcohol and have new thread-

locker(Loctite243orequivalent)appliedbeforere-as-

sembly. If threadlocker is not applied, the fasteners may

loosen which could damage the bicycle and result in

injury to the rider.

2022 Session Service Manual

Required adjustments for 27.5"wheels

The Session can accommodate:

• 27.5" front and rear wheels

• 29" front wheel and 27.5" rear wheel

When using 27.5" front and rear wheels an extended headset cup must be installed, and the rocker pivot Mino Link set to the

high position. See the Adjust the geometry section on page 6 for information about adjusting the Mino Link.

Install the extended headset cup

Item Description Part Number

1 Extended headset cup W5251089

Tools

• Headset cup removal tool

• Grease

1. Use the headset cup removal tool to remove the

existing cup.

2. Apply grease to the lower head tube bearing

bore.

3. Press the extended headset cup into the headset.

2022 Session Service Manual

Idler pulley

The idler pulley and spacers can be repositioned to align the idler pulley with the chainring. For instructions, refer to the

Adjust the position of the idler pulley section on page 4.

Item Description Quantity in

Assembly

Part Number Torque (Nm)

1 Idler pulley 1 W1042533 —

2 Washer 2 W5251170 —

3 Idler guard bolts 2 W1052364 1

4Idler guard 2 W1052385 —

5 Spacer,black,grooved,4.5mm 1 W5251169 —

6 Spacer, 0.5mm 1 W5265886 —

7 Spacer, grey, 3.5mm 1 W5251168 —

8 Idler bolt 1 W1051961 17

2022 Session Service Manual

Idler pulley (continued)

Typical idler pulley and chainring alignment

With a SRAM chainring With a Shimano chainring

Adjust the position of the idler pulley

Different chainrings or slight tolerance differences in chainrings may require the idler pulley and spacers to be repositioned to

align the pulley with the chainring. To achieve alignment, do one or a combination of the following:

Flip the idler pulley. Position the 3.5mm and 4.5mm

spacers on either side of the idler pulley.

Position the 0.5mm spacer on

either side of the idler pulley.

Tools

• 6mm hex tool

• Torque wrench with 6mm hex bit

• Grease

1. Inspect the current installation to determine the

distance the idler pulley must be shifted to align with

the chainring.

2. Removetheidlerbolt(8).

3. Removetheidlerpulley(1)andspacers(5,6and7)

from the chainstay.

4. Reassemble the components, using the options

shown in the three illustrations above, to shift the

position of the idler.

Notice: When repositioning the components, all

spacersmustbeusedinthenalconguration.

5. Applygreasetotheshoulderoftheidlerbolt(8).

6. Place the assembled components into position in the

chainstay.

7. Installtheidlerbolt(8)fromthedrivesideintothe

frame.

8. Torquetheidlerbolt(8)to17Nm.

2022 Session Service Manual

Rocker pivot

Item Description Quantity in

Assembly

Part Number Torque (Nm)

1 Rocker axle 1W1042544 —

2 Bearing 2 W302025" —

3 Spacer 2 W440921 —

4Bolt 4W1051959 17

5 Mino link bearing 2 W275322 —

6 Spacer 2 W529969 —

7 Mino Link bearing 2 W529223 —

8 Pinch bolt 2 W5256244 5

Tools

• Bearing press

• 4mmand5mmhexwrenches

• Torquewrenchwith4mmand5mmhexbits

IMPORTANT: For proper alignment of the rocker plates,

the shock must be installed and torqued, and the Mino

Link bolts installed and torqued, before the pinch bolts are

torqued.

Rocker pivot

1. Pressinthedrivesidebearing(2).

2. Apply grease to the shoulder of the drive side of

therockeraxle(1).

3. Inserttherockeraxle(1)intotheframefromthenon-

drive side.

4. Apply grease to the shoulder of the non-drive

sideoftherockeraxle(1).

5. Installthenon-drivesidebearing(2)overtheaxle.

Press the bearing in from the non-drive side.

6. Installaspacer(3)overthebearing.

7. Position the rocker plate so it aligns with the shoul-

ders of the axle.

8. Applygreasetotheshoulderofthebolt(4).

9. Install the bolt into the rocker plate. Tighten, but do

not torque the bolt.

10. Repeat steps 1–9 on the other side.

Mino Link chip

1. PresstheMinoLinkbearings(5)intotherocker

plates.

2. Position the seatstay between the rocker plates.

3. Positionaspacer(6)betweentheseatstaytaband

the rocker plate. Repeat this step with the other spac-

er on the other side.

Tip: Balancethespacer(6)againstthebearingby

partiallyinsertingthebolt(4).

4. InserttheMinoLinkchips(7)intothenotchesonthe

seatstays.

5. Insertthebolts(4)intotheMinoLinkbearings(5)on

the rocker plates.

6. Tighten,butdonottorquethebolts(4).

Pinch bolts

1. Install,butdonottightenthepinchbolts(8).

Torque all bolts

1. Torquethebolts(4)to17Nm.

2. Torquethepinchbolts(8)to5Nm.

2022 Session Service Manual

Adjust the geometry

FliptherockerpivotMinoLinkchiptochangethebike’sgeometrytotyourridingstyleortheterrain.FlippingtheMinoLink

chip from the high to the low position slackens the geometry by moving the head tube angle back 0.5° and lowering the bot-

tom bracket up to 9mm.

Mino Link high Mino Link low

Position the chip with the Mino Link logo to the back Position the chip with the Mino Link logo to the front

• Creates a steeper head tube angle

• Pulls in the front fork for quicker steering

• Raises the bottom bracket for improved climbing

Use this position when using 27.5"wheels or a 29"wheel

up front and a 27.5"wheel in the back.

• Creates a slacker head tube angle

• Pushes out the front fork for slower steering that is

more stable at high speed

• Lowers the bottom bracket for more stability

Tools

• 5mm hex tool

1. With the bike on the ground, loosen and remove one Mino Link chip.

2. Loosen and remove the other Mino Link chip.

3. Position the bike:

Mino Link high: Lift the bike by the seat tube. This

will pull the rear triangle up and forward.

Mino Link low: With the chips removed, gravity will

pull the rear triangle down and back.

4. Place one Mino Link chip into the desired position.

Slightly tighten the Mino Link bolt.

5. Install the other Mino Link chip into the same posi-

tion. Slightly tighten the Mino Link bolt.

6. TorquebothMinoLinkboltsto17Nm.

2022 Session Service Manual

Main pivot

Item Description Quantity in

Assembly

Part Number Torque (Nm)

1 Axle 1 5256639 30

2 Spacer 2 W440921 —

3 Bearing 2 W302025" —

4Sleeve 1 5256639 —

5 Nut 1W584134 —

Tools

• Bearing press

• 8mm hex tool

• Torque wrench with 8mm hex bit

• Grease

1. Pressinthedrivesidebearing(3).

2. Insertthesleeve(4)fromthenon-driveside.

3. Pressinthenon-drivesidebearing(3).

Tip: The sleeve and bearing must be properly aligned to

allow the axle to pass through. To aid in alignment, use the

bearing press to hold the sleeve in position while pressing

in the bearing.

4. Installonespacer(2)overthenon-drivesidebearing(3).

5. Applygreasetotheshoulderoftheaxle(1).

6. Inserttheaxle(1)fromthenon-driveside.

7. Installtheotherspacer(2)overthedrivesidebearing.

8. Installthenut(5).

9. Torquetheaxleto30Nm.

2022 Session Service Manual

Dérailleur hanger

Item Description Quantity in

Assembly

Part Number Torque (Nm)

1 Dérailleur hanger 1W583423 —

2 Hanger bolt, left-handed thread 1 25

Washer, 25mm 1

Tools

• 8mm hex tool

• Torquewrench(left-handthread)with8mmhexbit

This bicycle frame is designed to use a Universal Derailleur

Hanger(UDH).

NOTICE: The thru axle must be compatible with a UDH

and must be M12x1.0 with a 12.7mm thread.

NOTICE: Thewasherisframe-specic.Installonlythe

washer compatible with your frame.

WARNING

Do not apply grease to the derailleur hanger or bolt.

Apply grease to only the thru axle.

1. Insert the hanger on the inside of the driveside

chainstay.

2. Install the washer on the derailleur hanger bolt.

3. Insert the bolt into the frame.

4. Make sure the hanger is positioned as shown below.

5. Torquethehangerboltto25Nm.

NOTICE: Do not over-tighten. Over-tightening the bolt

could cause the hanger to break.

For additional information about the UDH, refer to the

SRAM user manual at www.sram.com.

2022 Session Service Manual

Active Braking Pivot

345

Item Description Quantity in

Assembly

Part Number Torque (Nm)

1 Thru axle 1 W598581 10

2 Dropout axle 1 W5251141 15

3 Retaining ring 1 W5251279 —

4Bearing 2W583424 —

5 Non-drivesidedropout 1W583419 —

Tools

• Bearing press

• 8mm hex tool

• Torquewrench(left-handthread)with8mmhexbit

• Cassette lockring

• Grease

1. Pressinthedrivesidebearing(4).

2. Pressinthenon-drivesidebearing(4).

3. Placetheretainingring(3)overthenon-driveside

bearing.

4. Applygreasetothenon-drivesidedropout(5).

5. Installthenon-drivesidedropout(5).

6. Applygreasetothedropoutaxle(2).

7. Insertthedropoutaxle(2)intotheoutsideofthe

non-drive side.

8. Applygreasetothethreadsofthethruaxle(1),

and a lighter amount of grease to the shaft of

thethruaxle(1).

9. Insert the thru axle into the dropout.

10. Torquethethruaxleto10Nm.

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