Tennant 6100 Manual de capacitación

IB 340763 (11-2005) 1

No. 340763

Machine: 6100/6100E/

7100/EZ Rider/7080

Published: 11-2005

Rev. 01

INSTRUCTION BULLETIN

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the

Parts List in the appropriate place in the machine manual for future

reference. Retaining the Parts List will make it easier to reorder

individual parts and will save the cost of ordering an entire kit.

NOTE:Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 377411

SYNOPSIS / PROBLEM:

This kit contains the parts needed to replace the brake linkage on 6100, 7100, and EZ Rider

machines.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: Floor jack or chain hoist

(Estimated time to complete: 2 hours)

PREPARATION:

1. Park the machine on a clean level surface.

2. Turn off machine, remove key, and set

parking brake.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, set parking

brake, turn off machine, and remove key.

3. Disconnect the battery cables from the

batteries.

WARNING: Always disconnect battery

cables from machine before working on

electrical components.

4. Block the rear wheels of the machine.

FOR SAFETY: When servicing machine, block

machine tires before jacking up machine.

5. Use a jack to raise the front end of the

machine. Refer to Operators Manual for more

information about safely jacking up the

machine.

FOR SAFETY: When servicing machine, use a

hoist or jack that will support the weight of

the machine.

FOR SAFETY: When servicing machine, jack

machine up at designated locations only.

Support the machine with jack stands.

INSTALLATION:

1. Loosen both hex screws securing the steering

assembly housing to the machine frame.

Refer to Fig. 1.

Loosen Loosen

Slide entire

assembly

towardsrear

of machine

FIG. 1

2. Slide the steering assembly housing toward

the rear of the machine to loosen the steering

chain tension.

IB 340763 (11-2005)2

3. Remove the master link from the steering

chain and remove the steering chain from the

machine. Refer to Fig. 2.

FIG. 2

4. Remove the cotter pin securing the brake link

to the brake arm and remove the brake link

from the side of the drive assembly. Set aside

all loose parts. Refer to Fig. 3 or Fig. 4.

Cotter

Brake Link

FIG. 3--Older Machines

Brake

Link

Cotter

FIG. 4--Newer Machines

5. Remove the power wire cover from the side of

the drive assembly. Refer to Fig. 4.

FIG. 5

6. Mark the locations of the wires connected to

the drive assembly and then disconnect the

wires from the assembly. Set aside all loose

parts. Refer to Fig. 6.

FIG. 6

7. Remove the cable clamp and pull the cable

out from the duct sleeve. Set aside all loose

parts. Refer to Fig. 7.

FIG. 7

IB 340763 (11-2005) 3

8. Remove the hardware (A) securing the brake

pedal assembly (B) to the machine. Set aside

all loose parts. Refer to Fig. 8.

FIG. 8

9. Remove the clevis pin (E), cotter pin (F), and

washers (G) from the brake pedal assembly

(A). Set aside all loose parts. Refer to Fig. 8.

10. Disconnect the extension spring (D) from the

brake pedal assembly (A). Set aside all loose

parts. Refer to Fig. 8.

11. Remove the clevis pin (H) and cotter pin (J)

from the brake mounting channel (K) and

remove the brake mounting channel from the

machine. Set aside the cotter pin. Discard the

clevis pin. Refer to Fig. 9.

FIG. 9

12. Remove the bolts (L) and hex nuts (M)

securing the spring mounting channel (N) and

compression spring (P) to the brake mounting

channel (K). Discard the brake mounting

channel. Set aside the remaining parts. Refer

to Fig. 9.

13. Use the bolts (L) and hex nuts (M) to install

the compression spring (P) and spring

mounting channel (N) onto the new brake

mounting channel (1). Refer to Fig. 9.

14. Place a jack or blocks underneath the front

drive assembly to support the assembly.

15. Remove the four button screws (Q) holding

the front drive assembly to the machine and

carefully remove the drive assembly from

under the machine. Refer to Fig. 10.

FIG. 10

16. Remove the cotter pin (R) and clevis pin (S)

securing the left and right brake arms (T) to

the upper brake link (U). Set aside the cotter

pin and clevis pin. Refer to Fig. 11 and Fig.

12.

FIG. 11--Older Machines

IB 340763 (11-2005)4

FIG. 12--Newer Machines

17. Remove the upper brake link (U) and brake

channel (V) from the lower drive assembly.

Discard the upper brake link and brake

channel. Refer to Fig. 11 and Fig. 12.

18. Slide the brake channel (3) onto the brake link

(2). Refer to Fig. 11 and Fig. 12.

19. Insert the brake link (2) into the lower drive

assembly. Refer to Fig. 11 and Fig. 12.

20. Use clevis pin (R) and cotter pin (S) to

secure the brake link (2) to the left and right

brake arms (T). Refer to Fig. 11 and Fig. 12.

21. Use a floor jack to position the front drive

assembly underneath the machine.

22. Use the button screws (Q) to reinstall the

front drive assembly onto the machine.

Refer to Fig. 13.

FIG. 13

23. Use the master link to reinstall the steering

chain onto the machine. Refer to Fig. 14.

FIG. 14

24. Push the steering housing forward in the slots

and tighten the hex screws to 37--48Nm

(26--34 ft. lbs). Refer to Fig. 15.

Tighten

Slide

entire

assembly

forward

Tighten

FIG. 15

25. Use clevis pin (4) and cotter pin (5) to mount

the brake mounting channel (1) assembly to

the brake channel (3). Refer to Fig. 16.

FIG. 16

IB 340763 (11-2005) 5

26. Use hardware (A) to reinstall the brake

pedal assembly (B) onto the machine. Refer

to Fig. 17.

FIG. 17

27. Use cotter pin (F), clevis pin (E), and washers

(G) to attach the brake pedal assembly (B) to

the machine. Refer to Fig. 17.

28. Connect the extension spring (D) from the

brake pedal assembly (A). Refer to Fig. 17.

29. Pull the cable through the duct sleeve and

reinstall the cable clamp on the machine

Refer to Fig. 18.

FIG. 18

30. Reconnect the wires to the drive motor. Refer

to Fig. 19.

FIG. 19

31. Reinstall the power wire cover onto the side of

the drive assembly. Refer to Fig. 20.

FIG. 20

32. Reinstall the brake link onto the side of the

drive assembly and reinstall the cotter pin to

secure the brake link onto the drive assembly.

Refer to Fig. 21 or Fig. 22.

Cotter

Brake Link

FIG. 21--Older Machines

IB 340763 (11-2005)6

Brake

Link

Cotter

FIG. 22--Newer Machines

33. Lower the machine to the floor and remove

the jack from underneath the machine.

34. Reconnect the battery cables to the batteries.

35. Test the machine. Check the front drive for

proper operation.

Bill of Materials for Kit, Repmt, Brake Linkage--377411

Ref.

Tennant

Part No. Description Qty.

o377411 )Kit, Repmt, Brake Linkage 1

Y1 1019764 Bracket, Channel, Mtg, Brake 1

Y2 1026028 Link, Brake, Upper 1

Y3 1026017 Channel, Brake [6100] 1

Y4 29558 Pin, Clevis, 0.37 D X 1.50L 1

Y539005 )Pin, Cotter, .094 X 0.75 1

TENNANT COMPANY

P. O. Box 1452

Minneapolis, MN 55440-1452

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