TDK Belleta iEA Series Manual de usuario

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

1/41

Belleta® iEA Series DC/DC Power Modules

48V Input, 25A Output

Eighth Brick

The Belleta Series offers an industry standard

eighth brick power module with true useable

power. Thanks to its low component count and

single-board open-frame design, it provides both

better electrical and thermal performance, and

lower cost than many other suppliers’ eighth brick

product offerings. Belleta® modules are perfect

for both next generation planning and cost

reduction design environments

Standard Features:

• Size – 58.4mm x 22.9 mm x 8.8

mm 2.3 in. x 0.9 in. x 0.347 in.)

• Thru-hole pins 3.68 mm 0.145”)

• High efficiency – greater than 89%

• 1500Vdc isolation voltage

• Meets basic insulation spacing

requirements

• Constant switching frequency

• Industry Standard Footprint

• Output Voltage Adjustment

• Remote on/off positive logic)

• Remote sense

• Auto-recovering output over-

voltage protection

• Auto-recovering output over-

current protection

• Auto-recovering output short circuit

protection

• Auto-recovering over-temperature

protection

• UL 60950 US and Canada), VDE

0805, CB scheme IEC950), CE

Mark EN60950)

• ISO Certified manufacturing

facilities

• Patented Design

Optional Features:

• Remote on/off negative logic)

• Latching output over-voltage

protection

• Short Thru-hole pins 2.79 mm

0.110”)

• Long Thru-hole pins 5.08 mm

0.200”)

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

2/41

Ordering information:

Product

Identifier

Package

Size Platform Input

Voltage

Output

Current/

Po er

Output

Units

Main

Output

Voltage

# of

Outputs Safety

Class Feature Set

i E A 48 020 A 033 V -

0 00

TDK Innoveta Eighth-

brick Belleta 36-75V

015 –15A

020 – 20A

025 – 25A

Amps

120 – 12V

050 – 5V

033 – 3.3V

025 – 2.5V

018 – 1.8V

015 – 1.5V

012 – 1.2V

Single 00 – Standard

Option Table:

Feature

Set

Positive Logic

On/Off

Negative Logic

On/Off

0.110” Pin

Length

0.200” Pin

Length

0.145” Pin

Length

Latching

OVP

00 X X

01 X X

02 X X

03 X X

04 X X

05 X X

11 X X X

15 X X X

Product Offering:

Code Input Voltage Output Voltage Output

Current

Maximum

Output Po er Efficiency

iEA48007A120V 36-75V 12V 6.5A 78W 91%

iEA48015A050V 36-75V 5V 15A 75W 90%

iEA48020A033V 36-75V 3.3V 20A 66W 90%

iEA48025A025V 36-75V 2.5V 25A 62.5W 86%

iEA48025A018V 36-75V 1.8V 25A 45W 83%

iEA48025A015V 36-75V 1.5V 25A 37.5W 81%

iEA48025A012V 36-75V 1.2V 25A 30W 78%

3320 Matrix Drive, Suite 100

Richardson, TX 75082

Phone 877) 498-0099 Toll Free

469) 916-4747

Fax 877) 498-0143 Toll Free

214) 239-3101

support@tdkinnoveta.com

http://www.tdkinnoveta.com/

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

3/41

Mechanical Specification:

Dimensions are in mm [in]. Unless otherwise specified tolerances are: x.x ± 0.5 [0.02], x.xx and x.xxx ± 0.25 [0.010].

1.02 [0.040] DIA Pin

2.03 [0.080] DIA Stand-Offs

6 Pins

1.57 [0.062] DIA Pin

2.59 [0.102] DIA Stand-Offs

2 Pins

Recommended Hole Pattern: top view)

Pin Assignment:

PIN FUNCTION PIN FUNCTION

1 Vin +) 4 Vo -)

2 On/Off 5 Sense -)

3 Vin -) 6 Trim

7 Sense +)

8 Vo +)

Pin base material is brass with tin plating; the maximum module weight is 30.4g 1.07 oz).

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

4/41

Absolute Maximum Ratings:

Stress in excess of Absolute Maximum Ratings may cause permanent damage to the device.

Input Characteristics:

Unless otherwise specified, specifications apply over all Rated Input Voltage, Resistive Load, and Temperature conditions.

Characteristic Min Typ Max Unit Notes & Conditions

Operating Input Voltage 36 48 75 Vdc

Maximum Input Current --- --- 4 A Vin = 0 to Vin,max

Turn-on Voltage --- 33 --- Vdc

Turn-off Voltage 26 30 --- Vdc

Hysteresis 0.5 3 --- Vdc

Startup Delay Time from application of input

voltage

--- 35 --- mS Vo = 0 to 0.1*Vo,nom; on/off =on,

Io=Io,max, Tc=25˚C

Startup Delay Time from on/off --- 35 --- mS Vo = 0 to 0.1*Vo,nom; Vin = Vi,nom,

Io=Io,max,Tc=25˚C

Output Voltage Rise Time --- 50 --- mS Io=Io,max,Tc=25˚C, Vo=0.1 to 0.9*Vo,nom

Inrush Transient --- --- 0.2 A

Input Reflected Ripple --- 15 --- mApp See input/output ripple and noise

measurements figure; BW = 20 MHz

Input Ripple Rejection --- 55 --- dB @120Hz

Caution: The power modules are not internally fused. An external input line normal blow fuse with a

maximum value of 10A is required, see the Safety Considerations section of the data sheet.

Characteristic Min Max Unit Notes & Conditions

Continuous Input Voltage -0.5 80 Vdc

Transient Input Voltage --- 100 Vdc 100mS max.

Isolation Voltage --- 1500 Vdc

Storage Temperature -55 125 ˚C

Operating Temperature Range Tc)

-40 125 ˚C

Measured at the location specified in the thermal

measurement figure. Maximum temperature varies

with model number, output current, and module

orientation – see curve in thermal performance

section of the data sheet.

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

5/41

Electrical Data:

iEA48007A120V-000 through -015: 12V, 6.5A Output

Characteristic Min Typ Max Unit Notes & Conditions

Output Voltage Initial Setpoint 11.64 12 12.36 Vdc Vin=Vin,nom; Io=Io,max; Tc = 25˚C

Output Voltage Tolerance 11.58 12 12.42 Vdc Over all rated input voltage, load, and

temperature conditions to end of life

Efficiency --- 90.5 --- % Vin=Vin,nom; Io=Io,max; Tc = 25˚C

Line Regulation --- 10 24 mV Vin=Vin,min to Vin,max

Load Regulation --- 10 24 mV Io=Io,min to Io,max

Temperature Regulation --- 60 240 mV Tc=Tc,min to Tc,max

Output Current 0.5 --- 6.5 A

At loads less than Io,min the module will

continue to regulate the output voltage, but

the output ripple may increase

Output Current Limiting Threshold --- 8.5 --- A Vo = 0.9*Vo,nom, Tc<Tc,max

Short Circuit Current --- 12 --- A Vo = 0.25V, Tc = 25˚C

--- 80 200 mVpp

Output Ripple and Noise Voltage

--- 26 --- mVrms

Measured across one 1.0 uF ceramic

capacitor and a 10uF tantalum capacitor –

see input/output ripple measurement figure;

BW = 20MHz

Output Voltage Adjustment Range 90 --- 110 %Vo,nom

Output Voltage Sense Range --- --- 10 %Vo,nom

Dynamic Response:

Recovery Time

Transient Voltage

---

220

---

di/dt = 0.1A/uS, Vin=Vin,nom; load step

from 50% to 75% of Io,max

Output Voltage Overshoot during startup --- --- 5 % Vin=Vin,nom; Io=Io,max,Tc=25˚C

Switching Frequency --- 400 --- kHz Fixed

Output Over Voltage Protection 13.6 --- 15.7 V

External Load Capacitance 0 --- 2000& uF

Isolation Capacitance --- 1000 --- pF

Isolation Resistance 10 --- --- MΩ

Vref 1.225 V Required for trim calculation

& Contact TDK Innoveta for applications that require additional capacitance or very low esr

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

6/41

Electrical Characteristics:

iEA48007A120V-000 through -015: 12V, 6.5A Output

iEA48007A120V-000 Typical Efficiency vs. Input

Voltage at Ta=25 degrees.

iEA48007A120V-000 Typical Power Dissipation vs.

Input Voltage at Ta=25 degrees

iEA48007A120V-000 Typical Efficiency vs. Input

Voltage at Ta=85 degrees.

iEA48007A120V-000 Typical Power Dissipation vs.

Input Voltage at Ta=85 degrees

0 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7

Output Current (A)

Efficiency, η

η(%)

Vin = 36V Vin = 48V Vin = 75V

0 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7

Output Current (A)

Po er Dissipation (W)

Vin = 36V Vin = 48V Vin = 75V

0 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7

Output Current (A)

Efficiency, η

η(%)

Vin = 36V Vin = 48V Vin = 75V

0 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7

Output Current (A)

Po er Dissipation (W)

Vin = 36V Vin = 48V Vin = 75V

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

7/41

Electrical Characteristics (continued):

iEA48007A120V-000 through -015: 12V, 6.5A Output

iEA48007A120V-000 Typical Output Voltage vs. Load

Current at Ta = 25 degrees

iEA48007A120V-001 Typical startup characteristic from

on/off at full load. Ch 1 - on/off signal, Ch 2 – output

voltage

iEA48007A120V-000 Typical Output voltage response

to load step from 50% to 75% of full load with output

current slew rate of 0.1A/uS.

iEA48007A120V-000 Typical Output voltage response

to load step from 50% to 75% of full load with output

current slew rate of 0.1A/uS and 2200uF external load.

Change

of Vout

Trim

Down

Resistor

Kohm)

Change

of Vout

Trim Up

Resistor

Kohm)

-5% 91.8K +5% 937K

-10% 40.8K +10% 488K

e.g. trim up 5%

Rup 5.1 12×100 5+( )⋅

1.225

510

−10.2−













K⋅:=

iEA48007A120V-000 Calculated resistor values for

output voltage adjustment

11.64

11.74

11.84

11.94

12.04

12.14

12.24

12.34

0 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7

Output Current (A)

Output Voltage (V)

Vin = 36V Vin = 48V Vin = 75V

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

8/41

Electrical Characteristics (continued):

iEA48007A120V-000 through -015: 12V, 6.5A Output

iEA48007A120V-000 Typical Output Current Limit

Characteristics vs. Input Voltage at Ta=25 degrees.

iEA48007A120V-000 Typical Output Ripple at nominal

input voltage and full load at Ta=25 degrees

iEA48007A120V-000 Typical Input Current vs. Input

Voltage Characteristics

iEA48007A120V-000 Typical Output Voltage vs. Input

Voltage Characteristics

27 32 37 41 46 51 56 61 65 70 75

Input Voltage (V)

Output Voltage (V)

Io_min = 0A Io_mid = 3.3A Io_max = 6.5A

0.5

1.5

2.5

3.5

27 32 37 41 46 51 56 61 65 70 75

Input Voltage (V)

Input Current (A)

Io_min = 0A Io_mid = 3.3A Io_max = 6.5A

10.5

11.5

12.5

0 2 4 6 8 10 12

Output Current (A)

Output Voltage (V)

Vin = 36V Vin = 48V Vin = 75V

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

9/41

Thermal Performance:

iEA48007A120V-000 through -015: 12V, 6.5A Output

iEA48007A120V-000 maximum output current vs. ambient

temperature at nominal input voltage for airflow rates natural

convection 60lfm) to 600lfm with airflow from pin 3 to pin 1.

iEA48007A120V-000 maximum output current vs.ambient

temperature at nominal input voltage for airflow rates natural

convection 60lfm) to 600lfm with airflow from pin 1 to pin 3.

iEA48007A120V-000 thermal measurement location –

top view

Both the thermal curves provided and the example given above are based upon measurements made in TDK Innoveta’s

experimental test setup that is described in the Thermal Management section. Due to the large number of variables in

system design, TDK Innoveta recommends that the user verify the module’s thermal performance in the end application.

The critical component should be thermo coupled and monitored, and should not exceed the temperature limit specified in

the derating curve above. It is critical that the thermocouple be mounted in a manner that gives direct thermal contact or

significant measurement errors may result. TDK Innoveta can provide modules with a thermocouple pre-mounted to the

critical component for system verification tests.

Thermal measurement

location on PWB Cu

Best orientation

airflo

25 45 65 85 105 125

T emp er at ur e ( o C )

0.5 m/ s 100 LFM)

1.0 m/ s 200 LFM)

2.0 m/ s 400 LFM)

3.0 m/ s 600 LFM)

Tc, Thermal Limit

25 45 65 85 105 125

Temperature (oC)

Output Current (A)

0.5 m/s 100 LFM)

1.0 m/s 200 LFM)

2.0 m/s 400 LFM)

3.0 m/s 600 LFM)

Tc, Thermal Limit

Data Sheet: Belleta

iEA Series –Single Output Eighth Brick

iEAFullDatasheet 032707 3/29/2007 Revision 2.0

℡

877) 498

0099

10/41

Electrical Data:

iEA48015A050V-000 through -015: 5V, 15A Output

Characteristic Min Typ Max Unit Notes & Conditions

Output Voltage Initial Setpoint 4.92 5 5.08 Vdc Vin=Vin,nom; Io=Io,max; Tc = 25˚C

Output Voltage Tolerance 4.85 5 5.15 Vdc Over all rated input voltage, load, and

temperature conditions to end of life

Efficiency --- 90 --- % Vin=Vin,nom; Io=Io,max; Tc = 25˚C

Line Regulation --- 2 10 mV Vin=Vin,min to Vin,max

Load Regulation --- 1 10 mV Io=Io,min to Io,max

Temperature Regulation --- 30 75 mV Tc=Tc,min to Tc,max

Output Current 1 --- 15 A

At loads less than Io,min the module will

continue to regulate the output voltage, but

the output ripple may increase

Output Current Limiting Threshold --- 20 --- A Vo = 0.9*Vo,nom, Tc<Tc,max

Short Circuit Current --- 14 --- A Vo = 0.25V, Tc = 25˚C

--- 55 125 mVpp

Output Ripple and Noise Voltage

--- 7 --- mVrms

Measured across one 0.1 uF ceramic

capacitor and a 22uF ceramic capacitor –

see input/output ripple measurement figure;

BW = 20MHz

Output Voltage Adjustment Range 90 --- 110 %Vo,nom

Output Voltage Sense Range --- --- 10 %Vo,nom

Dynamic Response:

Recovery Time

Transient Voltage

---

100

200

---

di/dt = 0.1A/uS, Vin=Vin,nom; load step

from 50% to 75% of Io,max

Output Voltage Overshoot during startup --- --- 250 mV Vin=Vin,nom; Io=Io,max,Tc=25˚C

Switching Frequency --- 400 --- kHz Fixed

Output Over Voltage Protection 5.7 --- 6.7 V

External Load Capacitance 0 --- 5000& uF

Isolation Capacitance --- 1000 --- pF

Isolation Resistance 10 --- --- MΩ

Vref 1.225 V Required for trim calculation

& Contact TDK Innoveta for applications that require additional capacitance or very low esr

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