Spirax Sarco AEL8 Series Manual de usuario

IM-P714-05 CTLS Issue 1 1

AEL8 Series Safety Information

Printed in GB

AEL8 Series Safety Information

Quick Start Guide

IM-P714-05

CTLS Issue 1

Caution

Before commencement of any work to make the electrical connections refer to IM-P714-02 for the AEL8

Section 1 "Safety Information".

IM-P714-02 can be found on the Spirax Sarco website.

Warning

Mains connection and commissioning of the AEL8 Series actuator requires specialist knowledge of electrical

circuits and systems, and the inherent dangers. A working knowledge of linear actuators is also required.

The operator is responsible for ensuring that safe systems of operation and practice are implemented and

maintained.

Only qualified personnel must be allowed to make the electrical power connections to the AEL8 Series

actuator, and these personnel must be familiar with, and comply with the applicable health and safety

standards or guidelines.

Failure to do so could result in death, severe physical injuries or material damages to the actuator, valve and

associated equipment.

-Ensure that the electrical power supply is isolated.

-Safeguard against the unintentional switching on by ensuring that there is a safe system of practice in

operation – e.g. lock off the electrical supply isolator.

-Ensure that any installation of any new power supply is compliant with local regulations

-Check the mains connection voltage and frequency for conformity to the actuator. Details of the

requirements are identified on the AEL8 Series actuator nameplate which can be found on the actuator

baseplate.

-Ensure that the power supply cable is of the correct cross section for the maximum expected load.

Details of the requirements are identified on the AEL8 Series actuator nameplate which can be found

on the actuator baseplate, and in the Technical Information Sheet (TI-P714-01).

-Minimum cross section for the power supply cable is 1 mm2. Conductors below this area can result in

operational disturbances.

-Ensure that the power supply is correctly fused for the maximum expected load. Details of the

requirements for each AEL8 Series actuator can be found in TI-P714-01.

IM-P714-05 CTLS Issue 1

AEL8 Series Safety Information

Starting auto tune function

For the majority of applications a quick set-up routine can be adopted. With the actuator spindle in the fully

extended position, the power supply safely isolated and the actuator cover removed:

-With reference to Tables on page 30 in IM-P714-02 (DIP Switch Configuration)

-Select the action required with S1.2 (default is actuator stem extended at minimum input signal)

-Ensure S1.1 is "Off"

-Select the control signal required with S1.5 (default is 4-20 mA / 2-10V)

Note: the feedback signal from the positioner automatically updates to the chosen input signal

-Select the desired failure mode(s) in the event of control signal and power supply interruption. For Steam

systems, it is recommended that DIP Switches S1.7, S1.8, S2.5 and S2.6 be set to "OFF" (Tables on

page 33 IM-P714-02)

-Manually move the valve off its seat approximately 20-50%

Information

Terminal diagram can be found inside the cover of the actuator

Power

Push button assignment

PProgramming button / Save button

+Movement retracting (to open valve)

-Movement extracting (to close valve)

ASwitchover MANUAL/AUTO

LED assignment

L_P Orange

L_+ Red

L_- Green

L_A Blue

L_Power Green LED showing PCB is powered

DIP switches

S1 DIP switch row S1

S2 DIP switch row S2

IM-P714-05 CTLS Issue 1 3

AEL8 Series Safety Information

Warning

The AUTOTUNE function will cause the valve and actuator to move. Make certain

that all outcomes have been properly accounted for. The AUTOTUNE function can

be stopped by pressing and holding any button during the commissioning cycle.

Warning

Prior to commissioning actuators fitted with the Shutdown Module, it is important to

refer to Section 6.7: Commissioning of Shutdown Module

-Reconnect power supply

-Set S2.8 to "ON" and the PROG LED will flash

-Press and hold PROG button for 3 seconds, AUTOTUNE will commence

Commissioning LED status

LED

Status

BLUE RED GREEN ORANGE

Flash Waiting for AUTOTUNE start

Flash (alternate) Flash AUTOTUNE in progress

Flash AUTOTUNE complete

Quick Flash AUTOTUNE error

-Once AUTOTUNE is complete the illuminated hand wheel will also confirm actuator status (Green if

control signal is connected.)

-Set S2.8 to "OFF"

Illuminated Hand Wheel – Actuator status

Colour of handwheel Status

GREEN Ready for operation

BLUE Manual operation (Handwheel engaged)

ORANGE Warning (e.g. actuator operating at 50% speed)

RED Fault

For manual commissioning and DIP switch configuration please refer to IM-P714-02

IM-P714-05 CTLS Issue 1

AEL8 Series Safety Information

spiraxsarco.com EN

Spirax Sarco Ltd,

Runnings Road

Cheltenham

GL51 9NQ

United Kingdom

Low Voltage Directive

EMC Directive

Machinery Directive

1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.6, 1.3.1,

1.3.2, 1.3.7, 1.5.1, 1.7.3, 1.7.4

EN 61010-1:2010+A1:2019

EN IEC 61010-2-202:2021

EN 61800-3:2004+A1:2012

EN ISO 12100:2010

0 0

name number Performed Certificate

0 0 00

Additional information:

Signed for and on behalf of: Spirax Sarco Ltd,

N Morris

Compliance Manager, Steam Business Development Engineering

Cheltenham

2023-06-30

GNP252-CE-C issue 1

Electric Linear Actuators:

(name, function):

(place and date of issue):

Where applicable, the notified body:

EU DECLARATION OF CONFORMITY

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:

References to the relevant harmonised standards used or references to the other technical specifications in

relation to which conformity is declared:

Name and address of the

manufacturer or his authorised

representative:

Apparatus model/Product:

(signature):

AEL8 Series

(Machinery Directive)

(EMC Directive)

(Low Voltage Directive)

(Annex I clauses)

2006/42/EC

2014/30/EU

2014/35/EU

spiraxsarco.com

Electric Linear Actuators:

AEL8 Series

Spirax Sarco Ltd,

Runnings Road

Cheltenham

GL51 9NQ

United Kingdom

Approved Body number Performed Certificate

0 0 00

Additional information:

0 0

Signed for and on behalf of: Spirax Sarco Ltd,

N Morris

Compliance Manager

Steam Business Development Engineering

Cheltenham 30 June 2023

GNP252-UK-C issue 1

The Electromagnetic Compatibility Regulations 2016

The Supply of Machinery (Safety) Regulations 2008

1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.6, 1.3.1, 1.3.2, 1.3.7, 1.5.1, 1.7.3, 1.7.4

(name, function):

SI 2016 No.1101 *

SI 2016 No.1091 *

(*As amended by EU Exit Regulations)

SI 2008 No.1597 *

(Annex I clauses)

(place and date of issue):

Where applicable, the approved body:

DECLARATION OF CONFORMITY

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above is in conformity with the relevant statutory requirements of:

References to the relevant designated standards used or references to the other technical specifications in relation to which

conformity is declared:

Name and address of the manufacturer or his

authorised representative:

Apparatus model/Product:

(signature):

The Electrical Equipment (Safety) Regulations 2016

SI 2016 No.1101 *

SI 2016 No.1091 *

EN 61010-1:2010+A1:2019

EN IEC 61010-2-202:2021

EN 61800-3:2004+A1:2012

EN ISO 12100:2010

SI 2008 No.1597 *

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