SMC Networks LEC-GPR1 Series Manual de usuario

Product name

Electric actuator controller

Gateway (GW) unit (Profibus type)

Model / Series

LEC-GPR1

Doc.no. LEC-OM03403

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Contents

1. Safety Instructions.................................................................. 4

2. Outlines of Product ................................................................ 7

2. 1 Features................................................................................................................ 7

2. 2 How to Order ...................................................................................................... 7

2. 3 Structure of the product ................................................................................ 8

2. 4 Procedure （How to start the actuator) ................................................... 9

(1) Checking the content of the package ................................................ 9

(2) Mounting the unit....................................................................................... 9

(3) Initial setting of the connect controller ............................................. 9

(4) Setting the unit........................................................................................... 9

(5) Unit wiring / Connection......................................................................... 9

(6) Power supply .............................................................................................10

(7) Operation .................................................................................................... 10

3. Specifications .............................................................................11

3. 1 Specifications.................................................................................................... 11

3. 2 Details of parts................................................................................................. 13

3.3 Outside dimension diagram............................................................................14

(1) Screw mount type (LEC-GPR1)......................................................... 14

(2) DIN rail mount type (LEC-GPR1D) ...................................................14

3.4 How to install...................................................................................................... 15

(1) How to install.............................................................................................15

(2) Installation location .................................................................................15

4. Initial Setting...............................................................................16

4. 1. Switch (Address, B RATE) ..........................................................................16

4. 2. Setting the switch to change the communication (CN2SW)...........17

4. 3. Setting of controller (LEC)..........................................................................18

4. 4 SIEMENS PLC S7 Connection Method ...................................................21

5. External connection .................................................................23

5. 1 CN4: Power supply connector .................................................................... 23

5. 2 CN3: Bus connector .......................................................................................23

5. 3 CN1: CONT connector................................................................................... 23

5. 4 CN2: PC/TB connector................................................................................. 24

6. CN4: Power supply connector .............................................25

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6.1 Power supply connector.................................................................................25

6.2 Power line ............................................................................................................25

6.3 Wiring of the shutdown circuit......................................................................26

【Shutdown circuit Example】 ...................................................................... 28

7. CN3: Bus conecter ...................................................................29

8. CN1: Controller IF communication connector (CONT)30

8. 1 Connection......................................................................................................... 30

8. 2 Wiring diagram................................................................................................... 32

9. CN2: TB/PC connector..........................................................33

9. 1 How to use.........................................................................................................33

10. LED display................................................................................34

10. 1 LED display......................................................................................................34

10. 2 Controller IF communication status and LED display......................35

11. Mode.............................................................................................36

11. 1 Outline............................................................................................................... 36

11. 2. Step data input mode .................................................................................36

11. 3. Numerical data input mode.......................................................................36

11. 4. Data writing mode ........................................................................................ 38

12. Memory map .............................................................................39

12. 1 Memory assignment...................................................................................... 39

12. 2 Controller IF status flag（IN Data）..........................................................43

12. 3 Gateway unit status flag（IN Data）.........................................................43

12. 4 Gateway unit control flag（OUT Data） ..................................................45

13. Precautions for controlling the controller (LEC)....46

13. 1. Communication delay between the gateway unit unit and the controller(LEC) 46

13. 2. Guideline of the Response delay between the Gateway and the Motor Control Unit

........................................................................................................................................ 47

14. Wiring of cables/Common precautions..........................48

15. Electric actuators/Common precautions .....................49

15.1 Design and selection .....................................................................................49

15.2 Mounting.............................................................................................................50

15.3 Handling..............................................................................................................51

15.4 Operating environment .................................................................................52

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15.5 Maintenance ..................................................................................................... 53

15.6 Precautions for actuator with lock...........................................................53

16.

Gateway unit and its peripheral devices /Specific product precautions

16.1 Design and selection .....................................................................................54

16.2 Handling..............................................................................................................54

16.3 Mounting.............................................................................................................55

16.4 Electrical wiring ...............................................................................................56

16.5 Power supply.................................................................................................... 56

16.6 Grounding...........................................................................................................56

16.7 Maintenace........................................................................................................ 57

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LEC-G Series/Gateway unit

1. Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

These instructions are categorized into three groups, "Caution", "Warning" and "Danger" depending on

the level of hazard and damage, and the degree of emergency. They are all important notes for safety

and must be followed in addition to International Standards (ISO/IEC), Japan Industrial Standards

(JIS)*1) and other safety regulations*2).

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems

ISO 4413: Hydraulic fluid power -- General rules relating to systems

IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)

ISO 10218-1992: Manipulating industrial robots -- Safety

JIS B 8370: Pneumatic fluid power - General rules relating to systems

JIS B 8361: Hydraulic fluid power - General rules relating to systems

JIS B 9960-1: Safety of machinery - Electrical equipments of machines (Part 1: General requirements)

JIS B 8433-1993: Manipulating industrial robots - Safety, etc/

*2) Labor Safety and Sanitation Law, etc.

Caution Caution indicates a hazard with a low level of risk which, if not avoided, could result in

minor or moderate injury.

Warning Warning indicates a hazard with a medium level of risk which, if not avoided, could result

in death or serious injury.

Danger Danger indicates a hazard with a high level of risk which, if not avoided, will result in death

or serious injury. Warning

(1) The compatibility of the product is the responsibility of the person who designs the

equipment or decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with

specific equipment must be decided by the person who designs the equipment or decides its

specifications based on necessary analysis and test results.

The expected performance and safety assurance of the equipment will be the responsibility of the

person who has determined its compatibility with the product.

This person should also continuously review all specifications of the product referring to its latest

catalog information, with a view to giving due consideration to any possibility of equipment failure

when configuring the equipment.

(2) Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly.

The assembly, operation and maintenance of machines or equipment must be performed by an

operator who is appropriately trained and experienced.

(3) Do not service or attempt to remove product and machinery/equipment until safety is

confirmed.

1. The inspection and maintenance of machinery/equipment should only be performed after measures

to prevent dropping of driven objects or run-away of machinery/equipment have been confirmed.

2. When the product is to be removed, confirm that the safety measures as mentioned above are

implemented and the power from any appropriate source is cut, and read and understand the

specific product precautions of all relevant products carefully.

Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

- 5 -

Warning

(4) Contact SMC beforehand and take special consideration of safety measures if the product is

to be used in any of the following conditions.

1. Conditions and environments outside of the given specifications, or use outdoors or in a location

exposed to direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space,

shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact

with food and beverages, emergency stop circuits, clutch and brake circuits in press applications,

safety equipment or other applications unsuitable for the standard specifications described in the

product catalog.

3. An application which could have negative effects on people, property, or animals requiring special

safety analysis.

Use in an interlock circuit, which requires the provision of double interlock for possible failure by using

a mechanical protective function, and periodical checks to confirm proper operation. Check the

product regularly in order to confirm normal operation.

- 6 -

LEC-G Series/Gateway unit

Safety Instructions

Caution

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance

Requirements”.

Read and accept them before using the product.

[Limited warranty and Disclaimer]

(1) The warranty period of the product is 1 year in service or within 1.5 years after the product is

delivered.

Also, the product may have specified durability, running distance or replacement parts. Please

consult your nearest sales branch.

(2) For any failure or damage reported within the warranty period which is clearly our

responsibility, a replacement product or necessary parts will be provided.

This limited warranty applies only to SMC product independently, and not to any other damage

incurred due to the failure of the product.

(3) Prior to using SMC products, please read and understand the warranty terms and disclaimers

noted in the specified catalog for the particular products.

[Compliance Requirements]

When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and

Industry (Foreign Exchange and Foreign Trade Control Law).

- 7 -

2. Outlines of Product

2. 1 Features

The gateway unit (GW unit, hereafter) is the unit to connect the electric actuator controller (LEC

series) to Profibus. One unit can control up to 5 same type of controllers.

Caution

When the device is set up or failure occurs, please refer the operation manual of the controller, the

actuator, and the teaching box as well as this operation manual.

※Keep this operation manual accessible so it can be referred when necessary.

2. 2 How to Order

How to order is shown below.

ＬＥＣ-ＧＰＲ１□

Unit types

Controller

Applicable

Electric equipment

G Gateway unit

PR1 Profibus DP V1

DIN rail

Nil Not mountable.

D Mountable

- 8 -

2. 3 Structure of the product

The system aplies this unit consists of the unit below.

System structure drawing.

Profibus

PLC

Teaching box

LEC-T1-３G

・

Motor controller

LEC Series

Gateway unit

LEC-GPR1

Electric actuator

LE Series

Term

inati Controller setting software

LEC-W2

LEC serial communication (RS485)

Modbus communication Termination

Resistor

- 9 -

2. 4 Procedure （How to start the actuator)

Install, wire, set and operate the gateway unit referring to the procedure below when the product is

used for the first time.

(1) Checking the content of the package

After unpacking, check the description of the label to identify the gateway unit and the quantity of

accessories.

(*)These items are included if you ordered by the part number for a set of controller and actuator.

(2) Mounting the unit

Refer to 3.4 How to install for the mounting of the gateway unit.

(3) Initial setting of the connect controller

The parameters of the controller’s, that are is connected to the gateway unit need to be set.

Refer to section 4.4 Setting of controller (LEC)

(4) Setting the unit

It is necessary to set the node address and the communication speed by the rotary switch of the

gateway unit. Refer to section 4. Initial Setting

(5) Unit wiring / Connection

Connect cables to the connectors(CN1 to CN3) of the gateway unit.

Refer to section 5. External connection for the wiring of connectors.

Part’s name Quantity

Gateway unit

（LEC－GPR1）

1 pc.

Power supply connector 1 pc.

Gateway unit

Power supply connector

Connector

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