Sigma SGP-1000-2 Manual de usuario

Instruction Manual for SGP Dual Head Pneumatic Filler

-1-

Table of Contents

Chapter 1 Overview....................................................................................................................................2

1-1 Overview...............................................................................................................................................2

1-2 Features...............................................................................................................................................2

1-3 Parameters...........................................................................................................................................2

1-4 Working Principle .................................................................................................................................2

1-5 Working Process..................................................................................................................................2

1-6 Available Range ...................................................................................................................................2

1-7 Introduction to Parts and Specifications...............................................................................................3

Chapter 2 Operation Instruction.................................................................................................................4

2-1 Preparation...........................................................................................................................................4

2-2 Operation Method.................................................................................................................................4

2-3 Fault Analysis and Troubleshooting.....................................................................................................5

2-4 Safety Instruction..................................................................................................................................6

2-5 Maintenance Notice .............................................................................Error! Bookmark not defined.

Instruction Manual for SGP Dual Head Pneumatic Filler

-2-

Chapter 1 Overview

1-1 Overview

The SGP Series Dual Head fully pneumatic filling machines are newly designed for liquid, paste,

and cream filling, and its filling amount can be adjusted as required based on the specified range,

featuring high stability, reliability and filling accuracy.

1-2 Features

1. All surface materials of this machine are crafted of 316 stainless steel, which features high

acid-resistant and corrosion-resistant properties, as well as presenting a high quality finish.

2. You can operate it safely and easily, and adjusting the filling amount can be performed within the

range as required with high accuracy.

3. Its reasonable layout enables you to easily disassemble, safely operate, and easily clean it the filler.

4. Due to a total lack of electrical components, this filler can be used safely in a wide array of

hazardous or moist environments.

1-3 Parameters

Item

SGP-1000-2

Available range Cream/Liquid/Paste

Filling range Cream 100-1000ml

Liquid ——

Filling accuracy

Cream

±2%

Liquid ±1%

Working air pressure

0.4-0.5MPa

Throughput

0-30 bottle/minute*2

Outline (length x width x height) ——

Net weight ——

Note: For this series of machine, the maximum liquid amount to be filled should be less than

5%-10% of the cream amount.

1-4 Working Principle

The cylinder runs in reciprocating and linear manners to drive the piston and generate suction and thrust

so as to draw and push your product.

1-5 Working Process

Open the inlet valve, adjust the working air pressure and select the working status (automatic or

semiautomatic). During the operation, the rotary cylinder linkage is turned (opens a path towards the

front while sealing towards the top), the fill head cylinder moves upwards to open the discharge valve,

the piston cylinder actuates to move the piston forward, which dispenses material for filling (the speed

can be adjusted by the “Behind” valve); after that, the fill head cylinder moves downwards to close the

discharge valve to prevent dripping, the rotary cylinder linkage returns (seals towards the front while

opening a path towards the top), the piston cylinder actuates to move the piston rearward, which pulls

new product into the chamber for the next filling (speed can be adjusted by the “Front” valve). Thus the

operation is accomplished.

Instruction Manual for SGP Dual Head Pneumatic Filler

-3-

1-7 Introduction to Parts and Specifications

1. Hopper

2. Adjustable lock handle/sensor

3. Protective covering

4. Crossmember

5. Rotating hand wheel

6. Air regulator

7. Air gauge

8. Return speed valve

9. Discharge speed valve

10. Product chamber

11. Automatic/Semiautomatic switch

12. Under-chassis

13. Rotary assembly air cylinder

14. Fill head reducer nozzle

15. Fill head air cylinder

2 4

Instruction Manual for SGP Dual Head Pneumatic Filler

-4-

Chapter 2 Operation Instruction

2-1 Preparation

1. Precautions

(1) The inlet air pressure should be 0.5-0.8Mpa and the working air pressure should be 0.4-0.5 Mpa.

(2) Keep all appendages clear of moving parts during operation.

2. Filling amount troubleshooting

Adjust the filling amount as follows:

(1) Put materials to be filled into the container.

(2) Prepare measuring cup or scale to identify quantities desired.

(3) Turn the hand wheel to adjust the variable sensor to desired range.

(4) Check to ensure that the operation switch is set to Semiautomatic, use the footpedal to control the cycle,

measure the obtained product to see whether it is in the desired quantity. If not, proceed by the

following:

ALoosen the locking handle on the adjustable sensor.

BTurn the hand wheel clockwise or counterclockwise.

CRepeat step 4, using a measuring cup or bottle to measure the materials and adjust the handwheel until

the obtained result is within the desired range.

DTighten the locking handle on the adjustment sensor to avoid parts shifting and influencing the filling

accuracy.

2-2 Operation Method

(1) Connect the air source and slide the air inlet collar towards the machine.

(2) Check whether the air pressure meter is in the specified range (roughly reading in the “12-3 o’clock”

range). If not, draw the air pressure knob outwards to unlock, rotate the pressure regulator knob until the

pressure is in the specified range (0.4-0.5Mpa) and push the knob back in to lock.

(3) Use theAuto/Semiauto switch to set the filler to the desired operation method.

(4) To make an adjustment, you can loose the locking handle on the adjustment sensor, rotate the

handwheel, take note of the value on the position display and fasten the handle.

(5) Adjust the front valve (for adjusting drawing speed) and behind valve (for adjusting filling speed) as

shown in Figure 1 to get reasonable drawing and filling speed.

Instruction Manual for SGP Dual Head Pneumatic Filler

-5-

气缸前阀气缸后阀

FORNT VALVE BEHAND VALVE

(6) Fill the hopper with product and prepare the container to be filled.

(7) Proceed with filling and control the operation with the foot switch. Step on the foot switch once to cycle a

complete filling operation. You can adjust and use the Automatic function if you are proficient enough to

keep up with the filling speed.

2-3 Fault Analysis and Troubleshooting

Symptom Analysis Troubleshooting

The machine

fails

Check whether the air pressure collar is open Open it

Check whether the air source is open

(compressor)

Open it

Check whether the value on air pressure meter is

within the correct range Adjust it to 0.4-0.5MPa

Check whether there is leakage on any joints or damage

on air lines

Insert the pipe again or change

another one

Check whether air amount is adjusted to the

minimum (tightened too much) via the front valve

and behind valve

Adjust the valves to the working

status

Check whether the air amount on the fill head

cylinder is adjusted to the minimum (tightened

too far)

Adjust the throttle to the working

status

Check cleanliness of machine. Prod

uct may be

hardened, tacky, or sticky, causing rotary

assembly or main piston to be stuck

Clean the machine

Filling is not

even

Check for air leakage in all air line connections Fasten each joint

Check for leakage in the product chamber Replace o-rings

Check product level inside hopper Add materials

Check for correct speeds during filling and

drawing actions

Adjust the front valve and

behind valve for stable operation

Check whether the material viscosity is even

Agitate product

Figure 1

Fast

Slow

Front valve of cylinder

Rear valve of cylinder

Instruction Manual for SGP Dual Head Pneumatic Filler

-6-

2-4 Safety Instruction

1. You can use soap and warm water to clean the machine. Fill hopper with cleaning agent and water; cycle until

discharge is clear of any product; fill hopper with clean water and cycle until water is clear

2. Never use sharp tools on any parts surface when cleaning the internal parts and install the parts when they

are dry.

3. Use lubricant for all moving parts.

4. Check the o-rings of all parts and replace damaged rings.

5. Check whether there is damage or leakage on the air lines.

6. Fasten screws of all parts.

7. Never clean the filler via harsh or abrasive cleaners to protect the machine integrity.

8. Never cycle the filler without a product.

9. Never put hard materials into the hopper.

10. Filler should be on a flat surface in a dry place with little dust and enough room for movement during each

filling cycle.

11. Use the machine in air-current environment when volatile liquid is to be filled.

12. Body or materials should be far away from moving parts and our factory takes no responsibility for any

machinery and human injury due to it.

13. Cut off the air source when repairing/replacing parts/cleaning.

14. Never use an organic flux to clean the machine, such as gasoline, acetone, benzene, xylene, banana oil or

sodium hypochlorite.

Tabla de contenidos

Otros manuales de Equipo de laboratorio de Sigma

Manuales populares de Equipo de laboratorio de otras marcas

Qiagen

Qiagen DML 3000 Manual de usuario

Queensgate

Queensgate NANOSCAN OP400 Manual de programación

Conviron

Conviron GEN1000-GE Manual de usuario

Parr Instrument

Parr Instrument 4560 Manual de instrucciones

IKA

IKA IC control Manual de usuario

Integra

Integra DOSE IT Manual de usuario

Agilent Technologies

Agilent Technologies 5800 ICP-OES Manual de usuario

Endress+Hauser

Endress+Hauser Cleanfit CPA875 Manual de usuario

NI PXI-5422 Manual

Collomix

Collomix Aqix Manual de usuario

SPEX SamplePrep

SPEX SamplePrep 6875 Freezer/Mill Series Manual de usuario

Ocean Insight

Ocean Insight FLAME-NIR+ Manual de usuario

Parker

Parker ALIGN-MG-NA Manual de usuario

BD 644787 Manual de usuario

DENTAURUM

DENTAURUM Compact Megaplus Manual de usuario

Biuged Laboratory Instruments

Biuged Laboratory Instruments BGD 626 Manual de usuario

VWR

VWR SAS Super IAQ Manual de usuario

illumina

illumina MiSeqDx Manual de usuario